Based in Huntington Beach, CA, 4X Forensic Engineering Laboratories provides expert witness, analytical, and testing services. They specialize in fire & explosion analysis, water loss investigations, and product defect and failure analysis. Capabilities include fire scene inspections, thermal modeling, and laboratory testing using specialized simulation software.
Need a specific city or state? Want to email them directly?
Search, get contacts, and send outreach — all in one place.
Failure Analysis Companies
Last updated: January 2026
This directory lists 120 failure analysis companies across the United States, from dedicated semiconductor FA labs to comprehensive materials characterization facilities.
Buyers engage failure analysis companies to solve critical problems like identifying the source of intermittent electrical shorts, verifying material compliance after a thermal event, or understanding why a mechanical assembly prematurely fractured. These investigations often involve techniques such as Photon Emission Microscopy to localize defects, decapsulation to expose internal circuitry, or advanced metallography to assess grain structure and corrosion.
Supplier types in this category range from large, multi-disciplinary labs offering a full spectrum of analytical techniques (e.g., SEM/EDX, FTIR, FIB, AFM) to highly specialized boutique firms focusing solely on specific areas like PCB delamination, battery failure, or MEMS device issues. Some are independent contract labs, others are part of larger engineering consultancies, and a few are dedicated service arms of equipment manufacturers.
Successful engagement with a failure analysis company hinges on clear communication and thorough preparation. Buyers should compile all relevant background data, including manufacturing history, field conditions, test data, and suspected failure modes. Suppliers, in turn, expect a detailed problem statement, a clear definition of objectives, and an understanding of the required turnaround time and reporting format.
A significant trend in the failure analysis space is the increasing demand for non-destructive analysis and real-time data interpretation. As components become more complex and miniaturized, the ability to perform initial screening via techniques like C-SAM or X-ray CT before proceeding to destructive methods is gaining prominence, driven by the desire to preserve evidence and accelerate the diagnostic process.
Company Directory
120 companies nationwide
Based in Palm Bay, FL, AAA Engineering & Test Lab provides rigorous semiconductor and electronic component testing to MIL-STD and NASA specifications. They specialize in forensic failure analysis, upscreening, and counterfeit mitigation. Capabilities span electrical, environmental, mechanical, and chemical testing, serving critical aerospace, space, and defense systems.
Advanced Analysis Associates, based in Houston, TX, provides expert forensic engineering and litigation support services. They specialize in detailed analyses, including metallurgical, fluid, and materials testing, vehicle systems performance, and digital forensics. Their team offers accident reconstruction and expert testimonies for safety investigations.
Allied Reliability provides comprehensive asset management and reliability services to industrial operations. They specialize in reliability consulting, predictive maintenance, condition monitoring, and industrial staffing to reduce downtime and optimize maintenance strategies. Services support industries like chemical processing, petrochemical, refining, natural gas, manufacturing, mining, and transportation.
Based in Charlotte, NC, Alpine Intel provides forensic engineering, component testing, and fire investigation services. They specialize in product failure analysis to determine the root cause of property losses, supporting subrogation efforts for insurance carriers, law firms, and corporations nationwide.
Based in Philadelphia, PA, ARCCA is a multidisciplinary forensic engineering consulting firm. They specialize in investigating injury causation, equipment failure modes, and accident reconstruction for litigation and insurance. With over 30 years of experience, ARCCA provides expert witness testimony, comprehensive testing, and evaluation services with on-site facilities.
BAGG Engineers operates an accredited laboratory, specializing in comprehensive engineering tests on various construction materials. They perform detailed analysis of soils, aggregates, concrete, and steel, supporting civil and structural engineering projects. The company focuses on material quality control and performance evaluation for industrial and commercial clients.
Based in San Antonio, TX, BRL NDT SERVICES specializes in comprehensive non-destructive testing, including ultrasonic, magnetic particle, penetrant, eddy current, radiographic, and hardness testing. They provide essential QA/QC services, material review, and various inspections crucial for failure analysis across structural, power generation, manufacturing, and oil/gas industries.
CA Analytical Testing Services, LLC. is a contract laboratory providing comprehensive analytical testing for R&D and quality control. They specialize in characterizing polymers, solvents, pharmaceuticals, and impurities, supporting various industries including consumer products, pharma, and food manufacturing. Their services help organizations ensure product quality and compliance.
Consulting Engineers & Scientists, Inc. provides skilled investigation, analysis, and evaluation services for incidents. They offer expert guidance and testimony to help clients understand complex situations and see beyond a narrow view of an event.
Constellation PowerLabs provides A2LA accredited, full-spectrum failure analysis services, utilizing advanced material and dimensional testing. They offer comprehensive in-house and onsite calibration and testing, including high voltage services. The company's Parts Quality Initiative™ verifies defective components before installation, aiming to reduce client downtime and operational costs.
Based in Houston, TX, CMT Construction Materials Testing Services provides comprehensive testing to ensure construction material safety, reliability, and structural integrity. They offer geotechnical, environmental, facilities, and forensic services, performing both laboratory and on-site field testing. Their work verifies material quality, reduces future failures, and ensures compliance with building regulations.
Based in Sunnyvale, CA, Covalent Corp. is a material testing and analytical laboratory. They specialize in expert materials analysis, decoding complex testing data into actionable insights for various challenges. The company offers services including electron microscopy, providing expert-driven solutions for complex problem-solving.
Based in Sunnyvale, CA, Covalent Metrology provides advanced material characterization and failure analysis services. They decode complex material testing data into actionable insights, specializing in root cause analysis of material failures. The company offers expert-driven solutions for various materials challenges, utilizing advanced techniques like electron microscopy for comprehensive analysis.
CTL Engineering provides materials failure analysis services, essential for identifying the root causes of production line problems, nonconforming parts, and warranty claims. As an engineering firm, they offer comprehensive investigative and analytical solutions to industrial and commercial clients.
Device Analytics, LLC, based in Carlsbad, CA, provides comprehensive engineering simulation and analysis services. They specialize in finite element analysis (FEA), computational fluid dynamics (CFD), and mechanical failure, durability, and damage analysis. The company assists industrial clients with virtual prototyping to improve product development and optimize manufactured products.
Based in Cayce, SC, EDT Engineers specializes in forensic engineering and consulting services. They provide technical answers and solutions, evaluating damages for insurance companies and litigation support. Their expertise helps with recovery processes by offering detailed analysis.
Based in Fort Lauderdale, FL, EMSL provides comprehensive laboratory services specializing in material and component failure analysis. They investigate manufacturing defects and offer a broad range of testing, including chemical analysis, mechanical testing, and environmental sample evaluations for diverse industries and products.
Based in Peachtree Corners, GA, Engineering Systems Inc. (ESi) is a forensic engineering and scientific investigation firm. They provide data-driven insights and multidisciplinary collaboration to deliver actionable solutions for industry and technical challenges. ESi offers comprehensive analyses and recommendations on projects globally.
Envista Forensics provides expert metallurgical failure analysis for consumer products. Their forensic engineers investigate accident investigations to determine root causes of failure, delivering crucial insights and detailed findings to clients. The company supports various industries with comprehensive, specialized failure analysis services from Deerfield, IL.
Based in Lubbock, TX, Real-World Forensic Engineering provides comprehensive failure analysis and investigation services. They utilize laboratory testing, forensic animation grounded in physics, and litigation support to recreate accident failure mechanisms. Serving industries like oil & gas, manufacturing, aviation, and petrochemical, they also offer educational workshops on prevention.
Based in Brownwood, TX, Expert FE provides forensic engineering services for failure analysis. They conduct thorough site inspections and laboratory testing to determine the origin and cause of various product, vehicle, electrical, and fire-related incidents. They serve legal, insurance, and manufacturing clients.
Exponent is a leading engineering and scientific consulting firm that specializes in comprehensive failure analysis services. With over 50 years of experience, the company applies scientific principles and engineering expertise to investigate and solve complex problems, assess risks, and provide solutions for various industrial and commercial clients.
Based in Pearland, TX, Failure Prevention Associates, LLC specializes in identifying the root causes of industrial failures and developing robust prevention strategies. The company offers expert failure analysis, risk assessment, and material integrity services to enhance reliability and operational safety for commercial and industrial clients across various sectors.
Based in Houston, TX, G2MT Labs specializes in failure analysis for medical devices and other materials. The company offers cutting-edge corrosion analysis and metallurgical consulting, providing expert answers and solutions for issues from design to repair.
Based in Denton, TX, Goodson Engineering specializes in forensic engineering services, offering intensive investigation, accurate analysis, and scientific clarity. Established in 1984, they serve Fortune 500 companies with highly skilled engineers and a 25,000 square-foot, state-of-the-art testing center.
Green Circuits provides PCB failure analysis from its San Jose, CA lab, identifying root-causes of product failure. They specialize in quick-turn PCB design, prototyping, and assembly for flexible and rigid boards, adhering to stringent AS9100D and ISO 13485 quality standards.
Higgins & Associates provides forensic engineering services specializing in the investigation and analysis of mechanical failures. Their experts work across various systems and materials, offering in-depth analysis to understand the root causes of failure. They serve clients from their offices in Denver, CO, and Dallas, TX.
Based in Houston, TX, Houston Metallurgical Laboratory, Inc. is an independent lab providing metallurgical testing, chemical analyses, mechanical testing, and specimen machining. They offer consultation and testing services aimed at avoiding equipment failure and ensuring the integrity of materials for industries like aerospace, military, foundries, fabricators, and manufacturers.
Based in Port Jervis, NY, Huguenot Labs specializes in metallurgical analysis, providing expert pipe failure and corrosion analysis for water-based fire sprinkler systems. The company also offers UL-listed corrosion and bacterial inhibitors, alongside MIC treatment and nitrogen air solutions for comprehensive fire corrosion control.
Based in Laguna Niguel, CA, FA Lab specializes in IC failure analysis and reliability testing for electronic components. They employ non-destructive techniques including optical microscopes, 2D/3D X-Ray, Scanning Acoustic Microscopy, and I-V Curve Tracers to identify anomalies. The company aims to provide high-quality services efficiently.
Integral Forensics, based in El Segundo, CA, provides expert forensic engineering consulting and litigation support. Specializing in comprehensive forensic analysis, their work is grounded in scientific rigor. They conduct product failure investigations of structural components, safety-critical assemblies, and equipment with mechanical integrity issues for legal, insurance, and corporate clients.
Based in San Diego, CA, Ivey Engineering Inc. offers forensic investigation and failure analysis consulting. Their experts determine the 'what' and 'why' of product or system failures, providing expert witness services. They also specialize in building systems design for HVAC, plumbing, and fire sprinkler systems, with condition assessments.
Based in Concord, CA, JDH Corrosion Consultants, Inc. is an engineering company specializing in field investigations and specialty inspections for corrosion control. They provide specific recommendations for various water infrastructure, including pipelines, storage tanks, and treatment plant structures.
JH Analytical provides high-quality analytical lab services specializing in failure analysis for PCBs, ICs, and electronic components. Based in Fremont, CA, they offer expertise in materials characterization, sample preparation, and quality validation, addressing issues such as wire bond, capacitor, IC, PTH, and stacked microvia failures.
J.S. Held provides forensic engineering consulting services and serves as expert witnesses in engagements spanning insurance claims, subrogation, and litigation. They specialize in comprehensive failure analysis, determining the root causes of incidents. The firm supports clients through complex technical investigations, applying engineering principles to resolve challenging disputes.
Kinectrics provides forensic investigations performed by materials and component experts, utilizing state-of-the-art laboratories. They offer advice on recovery and remediation, serving as a center of excellence for the electricity industry to mitigate risks, ensure safe operations, and extend asset life through specialized services.
Based in San Diego, CA, Kleinfelder provides engineering, environmental, and geotechnical consulting services. Its laboratories perform common and advanced tests to assist owners, engineers, designers, and builders with critical information. These testing capabilities support diverse projects, including infrastructure and water management, which can involve investigating system or material failures.
Based in Greer, SC, KTM Solutions, Inc. provides specialty mechanical engineering services. They specialize in engineering failure and forensic analysis, offering comprehensive failure analysis for mechanical components. The company also delivers custom design solutions, including machine design, fixturing, and tooling, supporting manufacturing clients with their engineering needs.
Based in Cincinnati, OH, Lambda Technologies Group provides industrial laboratory research and analytical solutions for component performance optimization. They specialize in establishing failure mechanisms, calculating stresses, and analyzing crack growth. Services include surface enhancement development, metal fatigue improvement, stress corrosion cracking mitigation, and comprehensive material testing.
LA Testing provides analytical testing services through its California-based laboratories, specializing in environmental investigations. They offer extensive mechanical and physical testing capabilities, crucial for evaluating material performance and identifying failure causes. The company also supplies sampling products and equipment for various customer needs.
Little P.Eng. for Engineering Services is a multi-discipline engineering consulting firm specializing in forensic engineering and failure analysis. They investigate failures in materials, products, structures, and components, providing comprehensive root cause analysis, expert witness testimony, and solutions to prevent future occurrences.
Based in Raleigh, NC, Lucideon specializes in materials science, testing, and assurance. The company performs extensive testing to predict and reduce mechanical and material failure risks for various applications, including aircraft manufacturing. They offer innovative material solutions and technical consultancy to overcome complex industry challenges.
Based in Madison, WI, The Madison Group offers plastics engineering consulting services. They specialize in failure analysis, identifying causes of part failure and providing prevention strategies. Expertise includes material selection, design review, and manufacturing process analysis, assisting clients with product development and problem resolution within the plastics industry.
Based in Houston, TX, McDowell Owens Forensic Engineering specializes in mechanical failure analysis and forensic engineering. Their team of professional engineers, fire scientists, and consultants provides comprehensive services for investigating various mechanical failures and engineering incidents.
MEA Forensic Engineers & Scientists offers expert forensic engineering and scientific analysis services. They specialize in comprehensive failure analysis, investigating product failures and other incidents using rigorous methodologies. The company has established and is actively expanding its failure analysis practice group in California, providing detailed insights for clients.
Based in Richardson, TX, Metallurgical Engineering Services (MES) is an ISO 17025 accredited independent laboratory. MES specializes in comprehensive materials analysis, offering dedicated failure analysis, NDT inspections, chemical, mechanical, and metallurgical testing. They serve sectors like aerospace, automotive, medical, military, and oil & gas.
Based in Waco, TX, Mid-Tex Testing LLC provides materials testing, inspection, and consulting services. Specializing in forensic engineering, they investigate distress conditions and failures in buildings, pavements, and infrastructure. Their laboratory offers comprehensive testing for geotechnical, concrete, and asphalt materials, supporting construction and development.
Based in Sunnyvale, CA, Milestone Technology provides failure analysis services utilizing advanced techniques. They specialize in high-resolution SEM, EDX, precision cross-sectioning, and FTIR analysis. The company serves various industries, including coating, solar, and ceramic manufacturers, offering comprehensive material characterization and problem-solving expertise.
Based in Duluth, GA, MVA Scientific Consultants offers ISO/IEC 17025 accredited analytical testing and microscopy services. They specialize in identifying root causes of product and part failures using advanced techniques like SEM, TEM, and FTIR. Serving manufacturers, R&D scientists, and investigators, MVA provides high-quality, reproducible data for diverse industries.
Nelson Forensics provides forensic engineering, architecture, and scientific analysis. Their experts identify damage and develop remediation solutions for buildings, equipment, and property, investigating issues from natural perils, inadequate maintenance, misuse, or design errors. Services include structural, electrical, and mechanical engineering, and fire investigation.
NV5's forensic engineering firm and building consulting group offer scientific investigation, forensic engineering, and litigation support services. They specialize in comprehensive failure analysis for various structures and systems, providing expert insights for complex cases and investigations.
Orange Coast Testing Inc. specializes in nondestructive and destructive testing services for industries like aerospace and defense. With over 30 years of experience, the company offers quality assurance supported by NADCAP and ISO accreditations. They provide detailed, precise testing with competitive pricing, fast turnaround, and additional consultation services.
Houston, TX-based PACS Construction Laboratories offers materials testing, field inspection, and lab services for asphalt, concrete, and soils. They conduct mix design evaluations. The company provides failure analysis by investigating material problems to minimize construction failures for various projects.
Based in Richardson, TX, Priority Labs, Inc. provides independent failure analysis, root cause analysis, and materials characterization services. They investigate component, assembly, and system failures, identifying mechanisms and contributing factors for engineering, quality, and reliability decisions. Counterfeit analysis for electronic components is also offered.
Based in Plano, TX, Paragon Structural Engineering specializes in forensic investigations of structural and civil failures. The firm offers comprehensive services including structural and civil design, building envelope consulting, and construction phase observations. They also provide expert witness consulting for complex engineering challenges.
Based in Austin, TX, Ramirez & Long Forensics provides forensic engineering services, specializing in vehicular and workplace accident reconstruction, biomechanics, and workplace safety. Operating since 1993, the firm offers expert witness testimony in courts across the US, applying national and international standards.
RTI Laboratories, based in Livonia, MI, is a full-service environmental, chemical, and materials testing laboratory. Established in 1986, they provide comprehensive failure analysis and various testing services. They serve the U.S. Government, major automotive companies, and tier-one suppliers with scientifically valid data.
Based in Lexington, KY, Secat, Inc. specializes in metallurgical research and testing. The company offers defect and failure analysis, materials testing, alloy development, and pilot-scale production. Utilizing three laboratories, Secat determines root causes of material or product failures and helps improve processes.
SEM Lab, Inc. provides failure analysis and scanning electron microscopy (SEM) services to various manufacturing sectors, including electronics, medical, and aerospace. They specialize in determining root causes of failures in electronic components, metals, ceramics, polymers, and composites, leveraging extensive experience in diverse failure modes.
SimuTech Group provides engineering consulting, training, and mentoring services, leveraging Ansys simulation software. They deliver precision engineering solutions across structures, fluids, and electromagnetics, helping clients diagnose failures, determine root causes, and optimize designs for faster market entry.
Smith-Emery provides engineering, testing, and inspection services focused on ensuring building and life safety. Based in Los Angeles, California, the company offers Welding Procedure Specification (WPS) and Welder Performance Qualification Records. Their team, including California-licensed metallurgical engineers, performs analyses to prevent and investigate structural and material failures.
Stephens Engineering specializes in forensic engineering, providing expert analysis to investigate and determine the root causes of failures. With its corporate office located outside of Houston, Texas, the company offers comprehensive failure analysis services for various engineering disciplines, serving industrial and commercial clients.
Stress Engineering Services, Inc. is a US-based engineering firm specializing in comprehensive failure analysis. They investigate product and system failures, identify root causes, and develop solutions. Services include design, analysis, and testing for diverse sectors like aerospace, energy, and medical.
Based in Shingle Springs, CA, Symmetry Engineering and Forensic Consulting LLC provides engineering services focused on failure prevention, failure analysis, and structural integrity. The firm specializes in solving challenging engineering problems, addressing issues related to engineering mechanics and design during initial phases or after a failure event.
Based in Rancho Cucamonga, CA, The LAB - Materials Testing provides comprehensive services including mechanical, non-destructive, and metallographic testing, along with inspection and fastener analysis. They deliver timely, certified reports and expert advice, serving as a collaborative partner for quality analysis and material failure investigations.
Based in Oak Park, MI, Titan Metallurgy specializes in metallurgical root cause failure analysis testing. Services include mechanical (Charpy, tensile), chemical (OES), and advanced microscopy (SEM/EDS) analysis. Delivering efficient solutions within 24-48 hours, the company applies its expertise particularly to the steel industry.
Based in Houston, TX, US Corrosion Services LLC provides comprehensive corrosion and failure analysis for industrial clients. Their team of PhD metallurgists specializes in services like welding analysis, hydrogen embrittlement testing, and expert consulting to prevent expensive accidents and defeat corrosion challenges. They serve companies of all sizes.
Based in Metairie, LA, U.S. Forensic is an engineering firm specializing in forensic evaluations. They offer comprehensive reporting and expert witness testimony for damages and failures involving buildings, vehicles, and various equipment types for industrial and legal clients.
Aperture, LLC, operating as Wexco International Corporation, provides forensic engineering and failure analysis services. They specialize in investigating product failures, construction defects, and professional liability for legal, insurance, and industrial clients. With multiple US offices, the firm offers expert witness testimony and litigation support.
Based in Houston, TX, WH Labs is an ISO 9001:2015 accredited independent laboratory. They specialize in metallurgical testing, weld inspection, and failure analysis, offering non-destructive testing and expert consulting. WH Labs helps determine the root cause of equipment problems and advises on necessary corrections.
WJE offers metallurgical failure analysis, investigating stress, corrosion, and environmental failures in structures, construction materials, and manufactured components. Their interdisciplinary team utilizes extensive in-house laboratories and advanced forensic testing capabilities from US facilities, including their Northbrook, IL headquarters.
California Consultants is an engineering and architectural consulting firm specializing in building enclosure and envelope systems. They provide expertise in building science, offering forensic investigation, leak detection, design, testing, and expert witness services for commercial and residential construction projects. Their focus is on enhancing the long-term health and efficiency of built assets.
Explico Specialty, based in St. Petersburg, FL, offers forensic engineering and accident reconstruction services. They apply mechanical engineering and materials science to determine mechanical system failures. Expertise includes biomechanics, human factors, and animation for incident investigation and expert analysis.
Based in Menlo Park, CA, IRISNDT conducts failure analyses on ferrous and non-ferrous materials, including carbon steels, alloy materials, fiber-reinforced plastics, and composites. It also offers NDT, inspection, and integrity engineering services to industries like refinery, petrochemical, LNG, power generation, and aerospace.
Matergenics Inc. provides specialized failure analysis services, based in Honolulu, HI. The company offers comprehensive metallurgical, corrosion, and environmental testing, alongside expertise in paints and coatings analysis. They serve industrial clients requiring detailed material diagnostics.
SOCOTEC Global operates a comprehensive testing and analysis lab, specializing in state-of-the-art failure testing, simulation, and analysis services. They provide crucial insights into material and product failures, assisting clients with detailed investigations and advanced diagnostic techniques. This expertise supports design improvements, quality assurance, and reliability across various industrial sectors.
SOCOTEC US provides comprehensive forensic investigations and failure analyses, specializing in construction, geotechnical, and structural disputes. They offer critical insights and litigation support, aiding clients in resolving complex engineering and material failures across various industrial and commercial sectors.
TÜV SÜD offers specialized failure analysis services through its extensive US laboratory network. They conduct inspections of electrical products to identify root cause problems, prevent future failures, and enhance safety. Their expert analysis supports manufacturers in improving product reliability and compliance.
Based in Tomball, TX, Acuren provides engineering and inspection services, including critical failure analysis, fitness for service, and mechanical testing. They deliver comprehensive reliability solutions for industrial challenges, such as energy and infrastructure, often utilizing advanced rope access for complex projects.
Applied Technical Services (ATS) provides comprehensive failure analysis services to identify weaknesses in mechanical components. They analyze various material types across numerous industrial applications, helping clients understand and prevent future material and product failures. ATS serves a broad range of industries.
Datest specializes in comprehensive failure analysis for printed circuit board assemblies (PCBAs). The company is proficient at troubleshooting failed PCBAs and meticulously identifying their root causes. This expertise assists clients in understanding and resolving critical issues related to electronic component performance and reliability.
EAG Laboratories specializes in failure analysis services and materials testing. The company investigates the root cause of material failures, serving diverse industries like solid-state batteries, bioceramics for surgical implants, and high-powered electronics using silicon carbide. They assist clients in solving complex scientific problems.
Element Materials Technology offers comprehensive failure analysis services, utilizing advanced testing methodologies to accurately identify the root causes of material and product failures. They provide expert insights and rapid turnaround from their global network of laboratories, serving diverse industrial sectors.
Based in Rancho Santa Margarita, CA, GMU Geotechnical offers comprehensive engineering solutions, including geotechnical, structural, and civil engineering. The firm specializes in forensic engineering and expert witness services, providing detailed analysis and testimony for legal matters related to geotechnical issues, construction failures, and materials performance.
Haag Global provides expert forensic engineering services, specializing in failure analysis for civil, structural, mechanical, and electrical systems. With over 90 years of experience, they also offer forensic architecture, fire origin and cause investigations, meteorology, and material testing from their nationwide locations.
Based in Spokane, WA, Hi-Rel Laboratories specializes in comprehensive failure analysis, destructive physical analysis (DPA), and materials analysis. With decades of expertise since 1973, the company provides impartial reports and clear answers, helping protect aerospace and defense supply chains.
Based in Ithaca, NY, IMR Test Labs offers independent materials testing and analytical services, specializing in failure analysis. They perform mechanical destructive testing and chemical analysis on metals, polymers, and composites. IMR identifies root causes of product failures for aerospace, automotive, energy, and medical device sectors.
Industrial Inspection & Analysis (IIA) provides comprehensive inspection, testing, and failure analysis services for Classes I, II, and III medical devices. Utilizing state-of-the-art laboratories, the company offers a nationwide reach, including advanced X-ray vault testing for part defects and compliance. They are accredited for ANSI/ASHRAE Standard 171.
Based in San Antonio, TX, J. Eftekhar & Associates LLC provides forensic engineering and accident reconstruction services. Their expertise includes product liability investigations, engineering design analysis, biomechanics, and rapid response inspections. The firm offers comprehensive failure analysis for criminal, premises liability, and complex engineering cases.
Applus+ Keystone provides comprehensive independent testing, inspection, and certification services. Specializing in failure analysis, the company uncovers the root causes of component, product, and material failures for manufacturers. With primary laboratories in South Windsor, CT, and St. Louis, MO, they offer detailed investigations and corrective action recommendations.
Based in Suwanee, GA, Materials Analytical Services (MAS Test) specializes in precise materials failure analysis, delivering accurate results and in-depth insights into various materials. The company provides comprehensive analysis and testing services to resolve product safety issues related to materials, coatings, or construction.
Based in Gardena, CA, Fowler, Inc. is a professional engineering consulting company. They specialize in metallurgical analysis, failure analysis, and material science, providing expert evaluations to determine the root causes of material and product failures for industrial and commercial clients.
Based in Grass Valley, CA, Metallurgical Associates provides full-service metal testing, specializing in failure analysis, tensile testing, hardness testing, and corrosion analysis. With 45 years of expertise, they serve diverse B2B clients, including metal fabricators, engineers, and insurance adjusters.
Based in Houston, TX, Anderson & Associates, Inc. provides comprehensive metallurgical failure analysis and consulting services. The company specializes in advanced mechanical testing, including fracture toughness and fatigue testing, and offers neutral party lab testing for investigations with ASTM and ISO standards.
Based in Phoenix, AZ, Metals Engineering and Testing Labs (METL) offers comprehensive materials testing services. Their expertise includes chemical analysis, metal testing, and specialized failure analysis to support various industrial applications.
McLaren Engineering Group offers extensive forensic engineering experience, undertaking hundreds of litigation projects nationwide to determine failure causes. The company also provides comprehensive structural, civil, marine, coastal, and construction engineering solutions, operating as a division of KCI Technologies Inc.
Based in Christiansburg, VA, SGS North America Inc. (SGS MSi) offers accredited full-service metallurgical testing and failure analysis investigations. Their lab provides engineering consultation, chemical analysis, mechanical testing, and metallographic examination. They also feature a full machine shop for sample preparation, serving diverse industries like rail and automotive.
Based in Christiansburg, VA, SGS Polymer Solutions Inc. is an independent testing lab specializing in polymers, plastics, and chemical analysis. They offer comprehensive failure analysis services to identify root causes of material failures, supporting industries like medical, aerospace, and manufacturing with expert technical guidance.
Principia Engineering, Inc., founded in 2005, provides technical consulting specializing in failure analysis, root cause analysis, and accident reconstruction. The company applies expertise in engineering, biology, and medicine to investigate product failures, automotive accidents, and construction defects.
Based in Pittsburgh, PA, RJ Lee Group offers materials failure analysis services, scientific consulting, and laboratory testing. This industrial forensics analytical firm supports diverse industries with expertise in post-disaster, corrosion, and chemical analysis. They help clients streamline processes, optimize performance, inform litigation, and ensure compliance.
Based in Lancaster, PA, Robson Forensic specializes in sophisticated, scientifically rigorous failure analyses for a broad range of products, materials, and systems. They offer expert forensic investigations, accident reconstruction, and engineering analysis to identify the root causes of failures, serving industrial and commercial clients.
Based in Palm Harbor, FL, Root Cause Consulting specializes in forensic engineering, failure analysis, and accident investigations. The firm provides impartial evaluations to determine the root cause of civil/structural, mechanical, electrical, and fire failures. They serve B2B clients, including insurance companies and law firms, across 25 states.
Based in San Diego, CA, Sage Analytical Lab specializes in providing comprehensive failure analysis services and testing for advanced medical devices. They operate a dedicated laboratory to ensure the reliability and performance of critical components for the medical industry.
SEA Limited provides multi-disciplined forensic engineering, fire investigation, and visualization services. With over 50 years of experience, the company serves as a powerful resource in litigation, offering expert analysis and investigation for various failure-related cases and incidents.
Based in San Antonio, TX, Southwest Research Institute conducts failure analyses for electrical and mechanical systems. The institute serves clients primarily within the aircraft and aerospace industry, leveraging its expertise to diagnose and understand system failures. Its team provides in-depth technical investigations and solutions.
Based in San Leandro, CA, Testing Engineers (TEI) offers forensic expertise in material failures and consulting services. The company specializes in identifying the root causes of material performance issues, primarily serving the construction industry. They provide comprehensive analysis to resolve complex failure challenges for clients.
Based in Aurora, CO, Test Metals provides comprehensive root-cause failure analysis and metallurgical testing services. This includes microstructural examination, chemical analysis, mechanical testing like Charpy V-notch and tensile, corrosion testing, and various nondestructive testing methods to assess component quality and performance.
The Quality Firm provides comprehensive materials testing, inspection, and geotechnical engineering services for large-scale infrastructure projects including highways, airports, and water systems. The company operates a significant construction materials testing laboratory, offering quality control, quality assurance, and special inspections to ensure project integrity.
Based in White Oak, TX, Total NDT, LLC. provides Non-Destructive Testing (NDT) services essential for comprehensive failure analysis across diverse industries. Their ASNT SNT-TC-1A certified technicians offer extensive experience and 24/7 on-call availability. Total NDT is committed to delivering quality, safety, and integrity in their NDT solutions.
Verite Forensic Engineering specializes in comprehensive failure analysis for litigation and subrogation clients. They determine the root cause of product, material, and structural failures through metallurgical analysis, material testing, and mechanical investigations, also providing accident reconstruction and expert witness testimony.
A.L.M. Consulting Engineers provides forensic engineering and failure analysis services. They operate with licensed expertise across California and the broader United States, specializing in investigating material failures, structural issues, and accident reconstruction. The company offers essential support to clients requiring detailed engineering assessments nationwide.
EFI Global provides forensic engineering, failure analysis, and structural assessment services. Their team of experienced engineering experts conducts thorough investigations across various industries. They offer fire, environmental, and engineering solutions to clients globally, including the United States.
Based in Northbrook, IL, iMet LLC specializes as failure analysis experts, applying metallurgy and engineering principles to find the root cause of product failures, equipment failures, and quality problems. The company provides comprehensive investigative services to resolve complex material and design challenges for industrial clients.
Integrity Forensics & Engineering is a forensic investigations and engineering firm based in Sanger, TX. The company specializes in comprehensive analysis for incidents and failures, with a primary focus on product and materials failure analysis. They also offer services like accident reconstruction and various engineering assessments.
Kimley-Horn is an engineering firm offering forensic engineering services that encompass product safety and mechanical failure analyses. Their experienced forensic engineers apply expertise across a wide variety of proven techniques to investigate and understand various failures for commercial and industrial clients. The company serves customers from numerous US locations.
MISTRAS Group delivers asset protection solutions worldwide, specializing in materials testing services to help clients understand expected failure mechanisms. They assist with materials selection, field inspections, lab testing, and asset monitoring, supporting critical asset management across diverse industries.
RINA provides comprehensive failure investigations and root cause analysis services for various installations, plant, systems, equipment, and components. Serving clients across diverse industry sectors, the company helps identify failures and prevent future occurrences through detailed technical assessments and expert analysis.
Based in Dallas, TX, Vertex Reliability offers comprehensive reliability engineering and asset management solutions. The company specializes in thorough failure analysis and root cause analysis (RCA) to identify the underlying causes of equipment failures. They aim to prevent recurrence, minimize downtime, and extend asset lifespan.
YA Group provides strategic forensic consulting, engineering, and risk mitigation solutions for complex projects. Their multi-disciplinary experts offer services like accident reconstruction, biomechanics, equipment consulting, and forensic animation. The company also specializes in construction consulting and environmental services, serving various industries.
Found what you're looking for? Unlock 79 emails and 104 phones.
How to Choose a Company
- Verify the lab's specific equipment suite and expertise aligns with your suspected failure mode; for semiconductor issues, confirm they have high-resolution SEM/EDX, FIB, and potentially Photon Emission Microscopy, whereas for material failures, look for advanced metallography and mechanical testing capabilities.
- Assess their experience with your specific component type or industry standard; a lab proficient in consumer electronics may not have the necessary insights or certifications (e.g., AS9100) for aerospace components or medical devices.
- Demand clear data security protocols and IP protection agreements; ensure they have robust systems for handling proprietary samples and sensitive failure data, especially if you're sending advanced prototypes or competitive designs.
- Review sample reports and the proposed analytical workflow for your specific case. A reputable lab will outline the step-by-step methodology, expected techniques (e.g., decapsulation, cross-sectioning, C-SAM), and how they plan to iterate based on initial findings.
- For critical investigations, inquire about their ISO/IEC 17025 accreditation, particularly for the specific tests or analytical methods they will employ; this ensures competency, traceability, and consistent quality in their results.
- Beware of labs that offer 'one-size-fits-all' pricing or extremely quick turnarounds for complex issues without thoroughly understanding the problem or reviewing preliminary data; true root cause analysis often requires an iterative process and significant technical depth, which is reflected in the cost and timeline.
Frequently Asked Questions
What's the typical turnaround time for a detailed root cause analysis report on a failed power semiconductor device?
Turnaround times for detailed semiconductor failure analysis can vary significantly, from 3-5 business days for a straightforward, localized electrical failure using standard techniques like FIB and SEM/EDX, to 2-4 weeks (or longer) for intermittent failures, package delamination, or complex process-induced defects requiring extensive de-layering, material characterization, or iterative testing. Always provide a comprehensive problem statement and discuss your urgency with the lab upfront.
How do I ensure my intellectual property is protected when submitting sensitive devices for failure analysis?
Always establish a robust Non-Disclosure Agreement (NDA) or Confidentiality Agreement before sharing any proprietary information or samples. Inquire about the lab's internal data handling policies, secure sample storage, and any ITAR compliance if applicable. For highly sensitive projects, consider dedicated analysis rooms or having your personnel present during critical analytical steps, if the lab offers such arrangements.
When should I prioritize a lab with Focused Ion Beam (FIB) capabilities over one specializing primarily in decapsulation and optical inspection?
FIB capabilities are crucial for precise defect localization, cross-sectioning, and material analysis at the sub-micron level, especially for internal circuitry of integrated circuits or advanced packaging. If you suspect an internal short, a contact issue, or a defect within a specific transistor layer, FIB is essential. If your issue is primarily external contamination, package integrity, or gross structural damage, then decapsulation, optical inspection, and C-SAM might be sufficient for initial screening.
What crucial documentation should I compile before engaging a failure analysis provider for an assembly failure?
Prepare a comprehensive package including: a detailed problem description (symptoms, frequency, conditions of failure), relevant schematics, assembly drawings, Bill of Materials (BOM), manufacturing process flow, environmental conditions, any previous test data (functional, electrical, X-ray), and photos of the failed unit(s). The more context you provide, the faster and more accurately the lab can proceed with the root cause investigation.
What's the distinction between a 'cursory' failure analysis and a comprehensive metallurgical or electrical failure investigation, and how does it impact cost?
A 'cursory' analysis typically involves basic visual inspection, X-ray, and perhaps a quick electrical test to confirm the failure mode, often providing initial insights without extensive destructive analysis or detailed reporting. A comprehensive investigation, however, involves a multi-step analytical plan, using advanced techniques (e.g., SEM/EDX, FIB, C-SAM, FTIR, advanced metallography, specific electrical characterization) to meticulously pinpoint the root cause, quantify findings, and provide a detailed, actionable report. Comprehensive investigations are significantly more expensive and time-consuming due to the specialized equipment, expertise, and labor involved.