Based in Zebulon, NC, Advanced Plastiform, Inc. specializes in custom heavy-gauge thermoforming, including vacuum, pressure, and twin-sheet forming. They produce plastic products for automotive, medical, aerospace, furniture, and shipping industries, offering additional services like injection molding, CNC trimming, and assembly.
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Thermoformed Packaging Companies
Last updated: January 2026
This directory lists 93 thermoformed packaging companies across the United States, from high-volume thin-gauge specialists producing consumer goods blister packs to custom thick-gauge fabricators crafting robust shipping trays.
Buyers are typically solving complex problems like securing sensitive electronics within protective form-fit inserts, achieving optimal product visibility and tamper-evidence with clamshells for retail, or designing precise medical trays that facilitate sterile processing. These applications often demand specific material properties, such as static dissipation for electronics, barrier protection against moisture, or precise dimensional stability to accommodate automated assembly lines.
The supplier landscape for thermoformed packaging ranges from highly automated, vertically integrated manufacturers with extensive in-house tooling capabilities serving large enterprises, to smaller, agile custom shops specializing in low-volume, high-mix projects for startups. Some focus exclusively on thin-gauge materials for disposables, while others excel in heavy-gauge industrial applications, and a select few offer hybrid capabilities including form-fill-seal integration or secondary operations like RF sealing and assembly.
Company Directory
93 companies nationwide
Based in Dekalb, IL, Algus Packaging specializes in custom thermoformed packaging, including the design and manufacture of blisters and clamshells. They provide comprehensive services from concept to completion, focusing on product fit, appearance, and functionality for diverse applications. The company also offers packaging sealing machinery and related tooling.
Based in Escanaba, MI, Andex manufactures custom thermoformed clamshells, blister packaging, and vacuum formed trays. They also provide integrated printing solutions for packaging components, including insert and blister cards, ensuring brand consistency. With over 60 years of experience, Andex serves commercial clients.
Based in Santa Fe Springs, CA, Bolero Plastics specializes in custom thermoformed packaging solutions. They offer design, tooling, and thermoforming services for clamshells, blisters, trays, and custom inserts. Serving diverse B2B markets including medical, electronics, and consumer goods, Bolero provides comprehensive manufacturing capabilities.
Borray Manufacturer, Inc. provides thermoformed packaging and display solutions. Based in Santa Fe Springs, CA, they manufacture custom plastic products for various sectors, including produce, meat, deli, seafood, floral, bakery, and hospitality. Offerings also include self-serve items and melamine signage.
Based in Tracy, CA, Central Plastics specializes in custom thermoforming packaging and plastic injection molding. They manufacture high-quality plastic components for diverse sectors, including healthcare, aerospace, defense, and electronics. As an ISO 13485:2016 and AS 9100 Rev D certified molder, Central Plastics ensures all products meet stringent specifications.
VisiPak, providing thermoformed packaging solutions through the Clamshell Packaging brand, operates facilities in St. Louis, MO, and Portland, OR. They specialize in stock, semi-custom, and custom clamshells, blister packs, and thermoformed trays. The company serves diverse industries like retail, food, medical, and electronics.
Based in Woodstock, IL, Dordan Manufacturing designs and manufactures custom thermoformed packaging solutions since 1962. They produce clamshells, insert trays, dunnage trays, and specialized medical packaging. The company features cleanroom thermoforming capabilities and invests in tooling advancements for various industries.
Easypak, based in Kalamazoo, MI, provides innovative thermoformed food packaging solutions. They offer a diverse range of containers like bowls, clamshells, and trays, available as custom-designed or off-the-shelf options. Their packaging features enhanced shelf appeal and extended freshness for large-scale food producers.
Based in Buffalo, NY, Engineered Components & Packaging, LLC specializes in manufacturing stock and custom plastic thermoformed trays. They produce shipping, ESD, and insert trays from materials like PVC, PETG, and Styrene. The company serves electronics, medical, and general manufacturing industries with vacuum formed packaging solutions.
Based in Graton, CA, Empire West Plastics Inc. is a thermoforming manufacturer specializing in custom plastic thermoforming, vacuum forming, and pressure forming. Established in 1974, they provide prototyping, assembly, and finishing services, offering comprehensive plastic fabrication solutions for diverse industrial clients in the United States.
Based in Gardena, CA, EW Packaging offers full turnkey contract packaging and manufacturing. They specialize in formulating, blending, and packaging powder, tablet, and capsule products for sports nutrition and dietary supplement industries. Services include blister packaging, bottle filling, and trap card packaging, serving national warehouse clubs and retailers.
Based in Rittman, OH, Fast Forming specializes in thermoforming and vacuum forming, producing diverse parts from small to large. They offer design, prototyping, and production for blister, clamshell, trays, and POP displays. ISO 9001:2015 certified, they serve aerospace, automotive, marine, robotic, tool, and healthcare industries.
Based in Oakland, CA, Golden Plastics Corporation is a full-service custom thermoforming company. They specialize in heavy gauge cut sheet vacuum, pressure, and twin sheet forming. The company provides high-quality products and services to industries like transportation, electronics, and communication.
Based in Lancaster, WI, Great River Plastics provides custom thermoformed plastic packaging solutions. They specialize in products like clamshells, blister packs, and dunnage trays, tailored for large-scale projects. Serving the food, industrial, retail, automotive, cosmetics, and medical industries, the company offers American manufacturing.
Based in Industry, CA, GW Plastic provides lightweight thermoformed plastic food packaging designed to preserve freshness and aroma. The company also offers corrugated and folding carton packaging solutions, focusing on driving sales and efficiency for its clients through custom-designed products.
Based in Grand Prairie, TX, Hagans Plastics Co., Inc. specializes in custom vacuum, pressure, and twin sheet thermoforming. The company also provides injection molding, CNC machining, and value-added services such as design optimization. They produce a wide range of custom plastic components for various commercial and industrial applications.
Based in Lewisville, TX, Hill Plastics Inc. offers custom thermoforming and vacuum forming services for diverse production and packaging needs. They provide complete plastic fabrication, mold making, and product design assistance, supporting projects from concept to fulfillment. The company focuses on cost-effective solutions and quick turnaround for commercial clients.
ICPG supplies precision, rigid thermoformed and FFS packaging for food companies. They leverage groundbreaking visionX Technology for in-line monitoring of layer thickness and offer a diverse material portfolio. The company integrates sustainable, eco-friendly methods and materials to provide advanced packaging solutions.
Based in Portland, OR, Indepak, Inc. is a manufacturer specializing in custom thermoformed packaging solutions. The company offers precision thermoforming for custom clamshells, trays, and tubs. Indepak serves commercial and industrial clients across the USA, Canada, and Mexico, providing tailored packaging for diverse industry needs.
Based in Ventura, CA, Industrial Forming specializes in custom thermoformed plastic packaging and components. They provide comprehensive services including vacuum and pressure forming, CNC trimming, and fabrication. Serving diverse industries like medical, industrial, food, and retail, the company delivers precision solutions such as custom enclosures, trays, and clamshells.
Based in Brocton, NY, Jamestown Plastics offers over 67 years of experience as a custom plastic manufacturer. They specialize in complex thermoforming solutions, producing medical device packaging, automotive components, blister packaging, certified child-resistant packaging, clamshells, and dunnage trays. Capabilities include thin and heavy gauge custom thermoformed packaging.
Based in Brocton, NY, Jamestown Plastics Medical specializes in custom medical packaging and thermoformed products. They offer thin and heavy gauge thermoforming capabilities for solutions like blister packs and autoclavable tray systems. Manufacturing is conducted in advanced Class 7 and Class 8 cleanrooms, ensuring precision and protection for healthcare applications.
Janco Medical is a U.S.-based contract manufacturer specializing in custom medical packaging and cleanroom manufacturing services. They provide thermoformed plastic blisters, foam fabrication, and compression molding in Class 7 and 8 ISO certified cleanrooms. Serving both medical and industrial markets, Janco ensures high-quality, cost-effective solutions.
Based in Vernon, CA, Kal Plastics specializes in vacuum forming services. They manufacture custom product casings for exercise equipment and produce a wide array of high-quality plastic bins and boxes for material handling. Solutions are offered for specialized, medium-run projects, utilizing various virgin, post-industrial, or post-consumer materials.
Kiva Container, based in Anaheim, CA, specializes in custom plastic packaging solutions. The company offers extensive vacuum forming and thermoforming services for light to heavy gauge products, including trays, blisters, clamshells, and deep-draw totes. They also provide corrugated plastic fabrication and integrated packaging.
Based in Grand Prairie, TX, Komplete Packaging Service specializes in custom plastic thermoforming. They offer solutions like blister, clamshell, and material handling trays for industries including medical, food, electronics, automotive, and retail. Capabilities include vacuum, pressure, and twin-sheet thermoforming.
Lormac Plastics, based in Escondido, CA, is a plastic manufacturing company that has served Southern California since 1966. Operating from three locations, it offers production capabilities for various plastic needs.
Merrill's Packaging, part of Nelipak, specializes in critical packaging precision engineering. Based in Burlingame, CA, they offer medical thermoforming, custom tooling, and design services. Their engineering team creates new designs or reverse engineers existing ones, leveraging over 60 years of experience to ensure quality and efficiency.
Munot Plastics Inc. is a custom thermoformer of plastic blisters, clamshells, and trays, operating since 1963. Based in Erie, PA, the company offers custom packaging design, thermoform tooling manufacturing, and packaging production. Munot Plastics is both SQF and ISO Certified, serving various industries.
Based in Westminster, CA, New Technology Plastics specializes in custom plastic thermoforming and assembly services. They offer in-house mold making and tooling, serving aerospace, medical, high-tech, and OEM industrial and commercial industries. The company also distributes a wide selection of general-purpose and high-performance plastic materials.
Omni Packaging Solutions provides comprehensive custom and contract packaging services, including the design and manufacturing of thermoformed packaging solutions. Specializing in clamshells, blister packs, and custom trays, the company also offers supply chain management, warehousing, and fulfillment.
Orange Packaging, based in Newburgh, NY, is a manufacturer of thermoformed packaging and POP displays. They specialize in vacuum forming, RF heat sealing, and in-house custom mold creation. Additional services include product packaging, fulfillment, and high-end acrylic fabrication for commercial clients.
Panic Plastics, located in Payette, ID, is a thermoforming company specializing in custom and stock plastic packaging. With 35 years of experience, they provide high-quality clamshells, blister packaging, and thermoformed trays. The company also offers comprehensive services including thermoform design, tooling, and sealing equipment.
Based in Huntington Beach, CA, Product Design Development, Inc. specializes in custom thermoformed plastic products. They offer design, fabrication, and assembly services, including deep draw and twin sheet forming. Capabilities cover prototyping to full production, serving diverse industries like aerospace, healthcare, pharmaceuticals, and packaging.
Placon provides advanced thermoformed packaging solutions, featuring ISO-certified cleanrooms and innovative design. They specialize in creating functional and protective packaging, including tamper-evident mechanisms. Committed to sustainability, Placon incorporates EcoStar® post-consumer recycled material, often made with 75% or more recycled content, into manufacturing.
PMT offers custom plastic thermoforming services, specializing in creating precise components for a wide range of industrial customers. They serve sectors such as medical, aerospace and defense, general industrial, and autonomous vehicle markets, providing tailored solutions.
Based in Rhome, TX, Plasti-Fab Of Texas specializes in in-house plastic vacuum forming and complex plastic bonding. They utilize 5-axis and dual-head CNC machines for precision cutting and quick turnaround. With 30 years of experience, the company focuses on manufacturing plastic products correctly and efficiently.
Precision Molded Plastics is a California-based manufacturer specializing in custom plastic thermoforming and injection molding services. The company produces a variety of thermoformed packaging solutions, including clamshells, blisters, and trays, serving industries like medical, food & beverage, and consumer products from its Upland facility.
Prent Corporation specializes in thermoformed packaging, offering custom trays for various industries, including medical devices and electronics. The company provides high-quality, precision thermoformed packaging solutions with global capabilities, designing products tailored to protect sensitive components and devices.
Based in Carrollton, TX, Progressive Packaging manufactures custom thermoformed plastic packaging solutions. They specialize in clamshells, blister packaging, and custom trays, using materials such as PET, PVC, and HIPS. The company serves diverse industries including medical, electronics, retail, and food applications.
Based in Benicia, CA, Rapid Accu-Form, Inc. specializes in thermoforming, pressure forming, and vacuum forming of plastics. They utilize in-house tooling and CNC mold-making to produce accurate plastic parts for diverse sectors. Serving medical, automotive, aerospace, and consumer electronics, they offer various components and packaging insets.
Based in Ontario, CA, Ray Products is a third-generation custom plastic part manufacturer specializing in advanced heavy gauge thermoforming solutions. They offer pressure forming, large part vacuum forming up to 10' x 18', robotic trimming, and assembly. This ISO 9001:2015 certified company serves clients from launch volume to full production.
Ready-Made provides thermoformed plastic trays and lids for packaging, shipping, and storage applications. The company offers a wide range of stock trays and custom manufacturing services, utilizing its CNC shop for tooling. All products are proudly made in the USA, serving commercial clients with ISO 9001:2015 certified solutions.
Rimco Plastics manufactures thermoformed plastic trays and lids, offering simple, safe, and efficient solutions for shipping, handling, and production. They provide custom trays and lids with diverse capacity options, cavity shapes, and stackable designs. The company serves businesses from small machine shops to Fortune 500 companies.
Based in Wadsworth, OH, Rohrer Corporation manufactures thermoformed packaging, including custom cavities, blister packs, and paperboard trays. They offer design, engineering, printing, and tooling services. With nine regional facilities, Rohrer serves B2B clients, providing sustainable material options for diverse product packaging.
Based in Riverside, CA, Royal Interpack is a fully integrated PET thermoforming manufacturer. The company offers total packaging solutions, managing the full production life cycle from initial design to final delivery. They specialize in custom thermoformed packaging for diverse commercial and industrial applications.
Sambrailo Packaging, based in Watsonville, CA, specializes in innovative packaging products and services for the produce and agricultural industry. With over 100 years of experience, they provide customizable solutions including berry clamshells, baskets, and trays for growers, shippers, and retailers.
Based in Dale, IN, Spencer Industries Incorporated specializes in custom thermoforming, vacuum forming, pressure forming, and twin-sheeting plastic products. They provide value-added assemblies for diverse markets including medical, refrigeration, transportation, agriculture, and industrial applications across four US manufacturing facilities.
StockCap specializes in manufacturing thin plastic thermoformed covers and inserts, offering cost-effective solutions for protecting sensitive equipment during the shipping process. With US facilities in Arnold, MO, Fenton, MO, and Portland, OR, the company provides custom thermoforming services for industrial and commercial clients, ensuring product safety and secure transit.
Based in Alliance, OH, Sun America manufactures custom thermoformed plastic trays and containers. They specialize in denester quality bake cups and packaging for commercial bakery, confectionery, and food service. The company serves various markets, including frozen foods, grocery, produce, and retail, with a commitment to recycling all its waste.
Based in Newtown Square, PA, SupplyOne is a packaging manufacturer and distributor offering comprehensive packaging solutions. The company specializes in producing high-quality thermoformed products utilizing advanced thermoforming equipment, alongside providing food packaging, corrugated options, and packaging automation services to optimize client operations and deliver guaranteed savings.
Based in Yakima, WA, Tamarack Industries provides custom thermoformed packaging solutions and molded plastic components. They offer a range of products including wine shippers, roll cradles, and core plugs, emphasizing durable materials, innovative design, and sustainability. The company delivers packaging engineered for performance and operational efficiency for various commercial clients.
Based in Meadville, PA, Tamarack Packaging manufactures custom thermoformed solutions for B2B industrial and retail clients. They produce specialized trays, protective covers, blister packs, and clamshells. Also offering vinyl and sewn packaging, all durable solutions are tailored to strict commercial requirements and are proudly made in the USA.
The Pro Design Group, based in Gardena, CA, is a full-service manufacturing facility founded in 1990. They specialize in production thermoforming, vacuum forming, and custom fabrication, alongside 3D printing, CNC machining, and robotic trimming. The company serves diverse industries, providing solutions for architecture, automotive, transportation, and custom crating.
Based in the Cleveland, OH area, Thermoform Products, LLC. is a custom thermoforming company specializing in design, prototyping, tooling, and manufacturing services. They provide forming solutions for custom thermoformed parts, serving Fortune 500 manufacturers. The company also produces proprietary plastic products for automotive and floral markets.
Tru-Form Plastics, based in Westminster, CA, provides custom thermoformed packaging and transfer trays. Serving medical, aerospace, defense, automotive, and electronics markets, they offer heavy and thin gauge thermoforming, in-house tooling, and finishing. The company is AS9100 and ISO 9001:2015 certified for precision.
Universal Plastifab, Inc., based in Covina, CA, specializes in plastics fabrication and thermoforming services. They offer comprehensive capabilities for small to large parts, thin to thick materials, and design for manufacturability. Additional processes include CNC trimming, die cutting, and painting, serving diverse industries with custom parts.
Universal Protective Packaging, Inc. (UPPI) specializes in custom thermoformed protective packaging, managing projects from concept to production. Utilizing materials like polypropylene, HDPE, and PLA, UPPI provides functional packaging solutions for the medical, retail, electronics, industrial, and food industries across the U.S.
Wilbert Plastic Services offers advanced manufacturing of medium to large-sized heavy gauge thermoformed plastic parts for OEMs across North America. Operating from four U.S. plants, they provide comprehensive services including injection molding, thermoforming, paint, and assembly for plastic components.
Associated Thermoforming Inc. specializes in custom thermoforming processes, utilizing their expertise in vacuum forming, pressure forming, and twin sheet forming. The company provides tailored solutions for a diverse range of industrial and commercial packaging requirements.
Based in Greenville, SC, Blue Ridge Thermoforming is a custom vacuum forming manufacturer. They specialize in thin and heavy gauge plastic packaging solutions, including blister and clamshell packaging, as well as machine panels. Serving food, retail, medical, industrial, and automotive sectors, their products are engineered for fit, function, and durability.
TEQ manufactures medical and retail packaging, alongside specialty thermoformed products. The company operates in 100,000 and 10,000 clean room environments, underscoring its focus on high-quality and sterile manufacturing processes for diverse applications.
Based in Troy, MI, National Manufacturing Group is an American OEM supplier specializing in custom thermoformed plastics. Operating over 1,000,000 sq ft across five states, they provide comprehensive services from design, prototyping, and tooling to high-volume production and assembly for diverse industrial clients.
Brentwood Industries specializes in custom thermoformed medical packaging solutions, including trays and tubs. The company leverages its thermoforming and injection molding capabilities to produce components and packaging designed to meet specific customer timelines, budgets, and specifications, offering comprehensive custom solutions.
CW Thomas, based in Philadelphia, PA, provides precision thermoforming services, including vacuum and pressure forming, from prototype to long-run production. They offer in-house tooling and work with materials like ABS, PC, and HDPE. Capabilities include CNC trimming, painting, and assemblies, meeting AS9100/ISO 9001:2015 quality.
Based in East Syracuse, NY, Dynamic Pak specializes in custom and stock thermoformed plastic packaging. They design and manufacture trays, clamshells, and medical packaging for retail and industrial applications, using thin-gauge materials. Dynamic Pak supports short and long production runs as an ISO 9001:2015 certified company.
Based in Houston, TX, Encon Custom Plastics provides custom plastic thermoforming and vacuum forming services. The company offers contract manufacturing for projects of all sizes, combining extensive expertise with advanced technology to deliver high-quality, precise solutions for various applications.
Based in San Fernando, CA, Gibraltar Plastic Products has manufactured thermoformed and fabricated plastic displays, signage, packaging, and commercial products since 1952. The company provides design assistance, prototype and tooling development, production, and assembly services from its 30,000 square foot facility.
Based in Nashville, TN, Global Thermoforming is an ISO-certified company providing vacuum forming, thick, and thin gauge thermoforming services. With in-house tooling, machine building, and material extrusion capabilities, they offer comprehensive plastic manufacturing solutions for packaging, aerospace, medical, and other diverse industries.
Based in Rancho Cucamonga, CA, Ironwood Packaging, LLC is a full-service custom thermoformed plastic packaging manufacturer. The company produces quality custom packaging solutions for industries including cosmetic, food, hardware, personal care, technology, computer, and medical, offering design guidance and quick turn-around services.
Based in Macedonia, OH, Joslyn Manufacturing specializes in plastic thermoforming, including vacuum forming services. They provide flexible and cost-efficient plastic parts, offering scalable small production runs with lower tooling expenses for various applications.
Lacerta Group LLC, based in Mansfield, MA, manufactures thermoformed plastic packaging, specializing in clamshell containers and film-lidding solutions. They serve the grab-and-go food market, offering tamper-evident and film-sealable designs. Lacerta also utilizes sustainable ReCERTA™ material, incorporating post-consumer recycled plastic for its products.
LINDAR Corp specializes in plastic thermoforming, offering concept design, prototyping, and production services. The company manufactures food packaging, paint products, and custom heavy gauge plastic products for various industries. They engineer and produce components, parts, and innovative plastic containers.
Based in Bedford Heights, Ohio, New AGE, Inc. provides custom and contract packaging services for various industries. They specialize in manufacturing custom thermoformed clamshells, blister combos, and product trays. Their capabilities include package design, tooling, die cuts, and shrink wrapping, also offering packaging supplies.
Based in Champlin, MN, Pax Solutions manufactures custom thermoformed packaging. They design and produce clamshells, blisters, and trays using materials like PET, PVC, and HIPS. Serving medical, consumer goods, and industrial sectors, Pax provides comprehensive solutions from design through distribution.
Based in Norwalk, CA, Petersen Molding Corporation specializes in custom plastic thermoforming services. They offer vacuum, pressure, and twin sheet forming, alongside CNC trimming, design, prototyping, and assembly. The company serves diverse industries including aerospace, medical, industrial, and transportation sectors.
Plastic Ingenuity is a custom thermoforming company, serving as the largest provider in North America. With seven strategic locations, the company specializes in creating packaging solutions for the healthcare, food, and consumer products industries.
Based in Irving, TX, Plastiform Inc. provides custom plastic thermoformed packaging. They specialize in clamshells, insert trays, blisters, and cushion packaging for retail, industrial, medical, and food industries. Services include product design, prototyping, thermoforming, vacuum forming, and mold & tool building for comprehensive solutions.
PN Products, headquartered in Minnesota, is a custom plastic thermoforming and vacuum forming company. They provide comprehensive thermoformed packaging solutions, handling both thick and thin gauge materials with high-speed production, 5-axis CNC routing, and rapid prototyping. Secondary services include precision trimming, die cutting, and fulfillment, serving medical, industrial, retail, and food industries.
Productive Plastics is a custom contract manufacturer specializing in plastic thermoforming. The company provides both pressure thermoforming and vacuum thermoforming services.
Providien Thermoforming, LLC delivers innovative, high-quality thermoformed plastic solutions from San Diego, CA. Specializing in custom-manufactured products with precision and speed, they serve medical, industrial, aerospace, and automotive sectors. Capabilities include design, manufacturing, supply chain, quality control, and kitting.
Based in Brainerd, MN, Revolv Manufacturing provides advanced plastic rotational molding and thermoforming services. They specialize in custom plastic molding for a diverse range of projects, emphasizing high product quality, efficiency, and innovation. The company serves various industries with responsive customer service and expertise.
Based in Redlands, CA, Superior Packaging Solutions, Inc. is a custom thermoformer offering a range of packaging solutions. They specialize in the design, prototyping, and production of clamshells, blisters, trays, and dunnage. The company serves diverse industries like medical, food, and industrial sectors with precision-formed plastic packaging.
Thermo-Mold Inc. is a Houston, TX-based manufacturer specializing in custom thermoformed plastic products. The company offers comprehensive services including design, tooling, and production of trays, clamshells, and other packaging solutions for various industrial and commercial applications. They leverage their expertise to create precise and functional thermoformed components.
Profile Plastics, Inc. is a dedicated heavy gauge thermoforming company based in the United States. They specialize in providing robust thermoformed solutions, offering design assistance and expert assembly. The company focuses on delivering high-quality, custom heavy gauge thermoformed products for diverse industrial applications.
T.O. Plastics, Inc. provides custom thermoformed solutions for plastic packaging and products, from concept to manufacturing. Specializing in medical device thermoforming with certified Class 8 cleanrooms, they also serve diverse industries including industrial, agriculture, consumer, and recreation from their Minnesota facilities.
Universal Plastics, based in Holyoke, MA, specializes in precision custom thermoforming. The company converts plastic sheets into highly detailed finished products, offering comprehensive thermoforming solutions. They provide custom plastic manufacturing services for diverse applications across various industries, including specialized packaging.
Based in Greeneville, TN, Robinson Industries specializes in custom thermoformed and injection molded plastic products. They provide durable, reusable, heavy-duty plastic pallets and packaging solutions for a variety of industrial and commercial applications. The company focuses on delivering robust and long-lasting plastic components.
Amcor is a global packaging company specializing in thermoformed packaging solutions. They produce a variety of thermoformed trays, cups, and lids for diverse industries. With a strong presence in North America, including the USA and Canada, Amcor offers comprehensive packaging services.
Based in Jacksonville, TX, D & L Tooling & Plastics Inc specializes in custom thermoforming and plastic fabrication. They provide diverse packaging solutions, including clamshells, blister packaging, and custom trays for various industries. The company also offers mold and pattern making with CAD/CAM services.
TOPPAN Packaging Solutions offers comprehensive concept-to-completion thermoformed and flexible packaging. They specialize in durable, clear, and customizable solutions for sterile medical, pharmaceutical, and consumer product applications. Their packaging optimizes product protection, presentation, and freshness.
RapidMade specializes in custom thermoformed parts, trays, and durable products. They serve industrial sectors including robotics, aerospace, automotive, and heavy industry. The company offers rapid tooling and expert engineering services for their thermoforming solutions, focusing on efficiency and quality.
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How to Choose a Company
- Evaluate their in-house tooling capabilities and their Design for Manufacturability (DFM) process. A supplier relying solely on external tool shops might introduce longer lead times and higher costs for design iterations or mold repairs, especially when designing for intricate features like undercuts or tight draft angles.
- For food contact or medical device applications, verify specific material certifications (e.g., FDA-compliant PETG, USP Class VI plastics) and facility certifications like BRCGS Packaging Materials or ISO 13485. Inquire about their experience with RPET or other recycled content if sustainability is a key driver, ensuring consistent material supply and quality.
- Distinguish between thin-gauge (typically roll-fed) and thick-gauge (sheet-fed) specialists. A high-volume consumer goods project requiring blister packaging will need different equipment (e.g., in-line thermoforming) and expertise than an industrial tray for heavy parts, where material thickness, rigidity, and impact resistance are paramount.
- Be wary of suppliers quoting unusually low Minimum Order Quantities (MOQs) for custom tooling projects or exceptionally short tooling lead times without clear justification. This can sometimes indicate a lack of proper DFM review, subcontracted tooling that's out of their direct control, or a high likelihood of quality issues and delays once production begins, particularly with complex geometries or specialized materials.
Supplier Types at a Glance
| Type | Best For | Typical MOQ |
|---|---|---|
| High-Volume Thin-Gauge Specialist | CPG, retail, electronics (blister packs, clamshells, disposable trays) | 50,000+ units |
| Custom Thick-Gauge Fabricator | Industrial, heavy-duty shipping, reusable components | 500 - 10,000 units |
| Medical/Pharma Focused Supplier | Sterile barrier systems, drug delivery devices, FDA-regulated products | 10,000 - 100,000+ units |
| Prototype & Low-Volume Specialist | Startups, R&D, pilot runs, custom packaging needing rapid iterations | 50 - 5,000 units |
Frequently Asked Questions
What's the typical lead time and cost breakdown for new thermoformed tooling?
New thermoformed tooling for a custom part typically ranges from 4-8 weeks, depending on complexity, material, and the number of cavities. Costs can range from $5,000 for simple aluminum molds to $50,000+ for multi-cavity production tools with sophisticated features like plug-assist or intricate undercuts. This initial investment is crucial and impacts unit cost, so prioritize suppliers who offer robust DFM input to optimize tool design and longevity from the outset.
How do I ensure my thermoformed packaging meets specific regulatory standards for food or medical applications?
For food or medical applications, always inquire about the supplier's certifications, such as BRCGS Packaging Materials, SQF, or ISO 13485. Verify their cleanroom capabilities if required, and ensure they can provide material traceability and certificates of conformance for FDA-approved resins like certain grades of PET or HIPS. Discuss their quality control processes, including validation protocols and statistical process control (SPC) specific to your product’s critical dimensions.
What's the key difference between thin-gauge and thick-gauge thermoforming, and why does it matter for supplier selection?
Thin-gauge thermoforming, typically using materials 0.010" to 0.060" thick, is ideal for disposable packaging like blister packs, clamshells, and food trays, usually produced on high-speed roll-fed in-line thermoforming machines. Thick-gauge (or heavy-gauge) thermoforming, using materials 0.060" to 0.500" or more, is suited for durable, often reusable parts like industrial trays, equipment housings, or custom shipping dunnage, typically processed on slower, sheet-fed machines. A supplier specializing in one often lacks the equipment, expertise, and material handling systems for the other, making it vital to match your product's thickness and application to their core competence.