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Blister Packaging Companies

Last updated: January 2026

This directory lists 71 blister packaging companies across the United States, from regional converters to nationwide packaging partners.

Buyers are primarily seeking solutions for product protection, tamper evidence, and dose compliance, often with complex barrier requirements against moisture, oxygen, or UV light. This frequently involves specifying optimal forming films, such as PVC/PVdC for moderate barriers or Aclar for high-moisture sensitivity, along with appropriate peel-push lidding to maintain sterility or product efficacy.

The supplier landscape includes specialized custom thermoformers, contract packagers with integrated blister lines, and full-service co-manufacturers offering everything from material sourcing to final assembly. Distinctions often lie in their core competency: some excel in large-format consumer blisters, while others focus exclusively on highly regulated pharmaceutical or medical device packaging, offering extensive validation documentation for their production.

Successful engagement requires buyers to arrive with precise product dimensions, target shelf life, desired barrier properties, and anticipated volume forecasts. Suppliers, in turn, expect detailed CAD models, material specifications, and clear regulatory compliance needs, which directly inform tooling design and material selection, often impacting lead times and total cost of ownership.

A notable trend in blister packaging is the increasing emphasis on sustainable materials, with growing demand for PCR (post-consumer recycled) PET and mono-material solutions that simplify recycling streams. Concurrently, there's a drive towards greater automation and serialization capabilities to meet evolving track-and-trace regulations, particularly within the pharmaceutical sector's unit-dose requirements.

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Company Directory

71 companies nationwide

All About Packaging Inc.

Appleton, WI

Based in Appleton, WI, All About Packaging Inc. specializes in ready-to-display, single-source thermoformed packaging. They produce clamshells, slide blisters, and seal blisters using roll-fed thermoformers. Serving industrial, healthcare, and consumer markets, the company provides rapid prototyping, packaging design, and fulfillment services for custom and proprietary solutions.

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Algus Packaging

Dekalb, IL

Based in Dekalb, IL, Algus Packaging specializes in thermoformed and blister packaging for retail markets. They provide custom packaging solutions, including blisters, clamshells, bifolds, and trays, from initial design through prototyping. With an in-house machine shop, all products are designed, engineered, and built in the United States.

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Amerisource Custom Packaging

Carrollton, TX

Based in Carrollton, TX, Amerisource Custom Packaging manufactures hazmat and custom shipping containers. The company provides blister packaging services, securing retail products to a card with a protective rigid film. This offers a visually appealing, tamper-resistant display solution for industrial and commercial clients.

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Andex

Escanaba, MI

Andex, based in Escanaba, MI, provides high-quality plastic blister packaging solutions. They offer single-source design, quality, and supply for diverse industries. Their packages protect products from moisture, tampering, and damage, ensuring integrity, visibility, and convenience throughout the supply chain.

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Aphena Pharma Solutions

Cookeville, TN

Based in Cookeville, TN, Aphena Pharma Solutions specializes in pharmaceutical blister packaging. They offer extensive thermoforming and cold-forming options, from high-speed automated lines with inline cartoning to semi-automated solutions. The company is FDA Registered, DEA Licensed, cGMP Compliant, and ISO certified, ensuring robust quality and compliance.

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Assemblies Unlimited, Inc.

Bloomingdale, IL

Based in Bloomingdale, IL, Assemblies Unlimited, Inc. provides turnkey blister packaging services, including in-house design, material sourcing, and final assembly. They specialize in custom thermoformed designs like face seals, trap blisters, and clamshells, delivering quick-turnaround solutions. The company focuses on ensuring product success at retail.

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BJRX Pharmacy LTC

Stockton, CA

Based in Stockton, CA, BJRX Pharmacy LTC provides unit-dose blister packaging solutions and lidding. They offer custom, site-specific packaging services, known for being fast, efficient, and economical for small volumes. Their solutions are ideal for specialty use, hospitals, and various other healthcare facilities.

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Bling Bling Packaging

Santa Fe Springs, CA

Based in Santa Fe Springs, CA, Bling Bling Packaging manufactures custom blister packs and full-color blister cards. They offer 100% custom molding, printing, and cutting to client specifications. Clear blister packaging from 10mil to 20mil, design assistance, and packout services are also provided.

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Brown Packaging

Anaheim, CA

Based in Anaheim, CA, Brown Packaging creates custom blister packaging solutions, including trap packs and full and partial seal blister packs. They assist businesses with product packaging for storing, shipping, or displaying, offering diverse material options and services. The company is ISO 9001:2015 Certified.

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Carolan Packaging

Irvine, CA

Based in Irvine, CA, Carolan Packaging is a family-owned contract packaging company with over four decades of experience. They specialize in blister packaging and clamshell packaging, offering services for sealing products to cards with clear plastic for easy viewing.

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VisiPak

Portland, OR

VisiPak specializes in thermoformed packaging, offering a comprehensive range of solutions including stock and custom clamshells, plastic trays, and blister packs. They provide various blister pack types, from secure trapped blisters to low-cost face seal blisters. With manufacturing operations in St. Louis, MO, and Portland, OR, VisiPak serves diverse retail and industrial applications nationwide.

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CustomBoxUSA

Wilmington, DE

Based in Wilmington, DE, CustomBoxUSA specializes in custom blister card packaging, particularly for the pharmaceutical industry. They offer diverse designs and styles, various stock options, and custom sizing. The company provides free graphic designing, quick turnaround, and no minimum order requirements.

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DFW Custom Imprint

Dallas, TX

Based in Dallas, Texas, DFW Custom Imprint provides custom blister packaging services for product displays. They offer solutions including face seal, trap, and clamshell blister packaging, alongside other custom packaging options. The company specializes in creating prototypes and high-volume production runs for commercial clients.

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Dordan Manufacturing

Woodstock, IL

Based in Woodstock, IL, Dordan Manufacturing is a plastic blister designer and manufacturer with over 63 years of experience. They provide reliable, cost-effective blister packaging solutions, leveraging in-house design, tooling, thermoforming, and cleanroom manufacturing. The company serves retail and consumer markets, including electronics, cosmetics, and hardware industries.

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Indepak, Inc.

Portland, OR

Based in Portland, OR, Indepak, Inc. provides custom blister packaging solutions with over 50 years of experience. They design various blister pack types, including face seal blisters, for diverse products such as office supplies, hardware, toys, electronics, and medical/pharmaceutical items.

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Industrial Forming

Ventura, CA

Based in Ventura, CA, Industrial Forming specializes in vacuum thermoforming services, including thin and thick gauge plastic products. With over 20 years of experience, the company provides custom plastic forming solutions for various industrial and commercial applications, suitable for packaging and other product needs.

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iPackU

West Sacramento, CA

Based in West Sacramento, CA, iPackU provides custom blister packaging solutions for hardware and food products, emphasizing visibility and cost-effectiveness. The company also offers various custom boxes for gifts, food, candles, and cosmetics, alongside blister card packaging and hand sanitizer boxes.

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Janco Medical

Rollinsford, NH

Based in Rollinsford, NH, Janco Medical is a U.S.-based contract manufacturer specializing in high-quality thermoformed plastic blisters. With 60 years of service, the company offers custom blister pack packaging solutions for medical, diagnostic, and device manufacturers. Its compliant packaging aligns with FDA, ISO, and cleanroom requirements.

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Jones Healthcare Group

Waterloo, IL

Jones Healthcare Group provides advanced blister packaging services for pharmaceutical and nutraceutical brands. They utilize an integrated Uhlmann blister line to package medications including tablets, capsules, hard gels, and soft gels. The company offers multiple material options and flexible package designs, including multi-product blisters.

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Keller Logistics Group

Defiance, OH

Based in Defiance, OH, Keller Logistics Group provides comprehensive contract packaging and warehousing services. Their Northwest Ohio facility offers specialized solutions including blister packaging, shrink wrap, product assembly, kitting, and private labeling. Facilities are food grade and SQF certified.

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KPAK

Grand Prairie, TX

Based in Grand Prairie, TX, KPAK specializes in reliable blister and clamshell sealing services. They offer filling and custom packaging solutions for a wide range of products, ensuring security and visibility. KPAK serves industries such as cosmetics, CPG, consumer electronics, and health.

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Kwick Packaging

Bedford, TX

Kwick Packaging, based in Bedford, TX, manufactures custom clamshell blister packaging. They provide design and technical support, utilizing high-quality plastics for transparent packaging that effectively highlights products. The company also produces other custom solutions like boxes, bags, and pouches from diverse materials.

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Lormac Plastics

Escondido, CA

Based in Escondido, CA, Lormac Plastics provides high quality, custom vacuum and pressure formed products. Serving Southern California since 1966, the company offers solutions for various modern design technology needs from three production locations.

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Munot Plastics Inc.

Erie, PA

Based in Erie, PA, Munot Plastics Inc. designs and manufactures custom plastic blister packaging solutions. They produce durable, reliable, and customized blister packs to protect and showcase small, lightweight products. Serving industries including consumer electronics, medical supplies, hardware, cosmetics, and retail accessories, they offer comprehensive packaging production.

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Nelipak Healthcare Packaging

Winston-Salem, NC

Based in Winston-Salem, NC, Nelipak Healthcare Packaging specializes in custom rigid medical packaging solutions, including trays and blister packs. Serving healthcare fields like orthopaedic and cardiac implants, they manufacture in ISO Class 7 or 8 cleanrooms. Nelipak is certified to ISO-13485, providing superior quality and protection for medical manufacturers.

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Aaron Thomas Company, Inc.

Memphis, TN

Aaron Thomas Company, Inc. provides custom blister and clamshell packaging services from multiple US facilities, including Memphis, TN. They offer made-to-order thermoform solutions emphasizing rigidity, impact resistance, and transparency. The company handles assembly, loading, and RF sealing, delivering turnkey operations for secure, custom-configured product packaging.

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Packaging Forest LLC

Bedford, TX

Based in Bedford, TX, Packaging Forest LLC offers custom blister packaging services. They also specialize in flexible packaging solutions, manufacturing various custom packaging boxes including vape, kraft, food, pillow, child lock, retail, and tuck boxes, alongside Mylar bags.

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PacWell Manufacturing

PacWell Manufacturing provides wholesale custom blister packaging services, utilizing over 60 years of industry experience. They create pre-formed plastic bubble cavities sealed with paper or foil backing, commonly used for pharmaceuticals and small consumer goods. Their custom packaging enhances product visibility and appeal.

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Product Design Development, Inc.

Huntington Beach, CA

Based in Huntington Beach, CA, Product Design Development, Inc. offers custom thermoforming services since 1986. They provide regular, thin, and heavy gauge plastic thermoforming and fabricating from prototype to production. Capabilities include deep draw, twin sheet forming, die cutting, finishing, and packaging for diverse plastic components.

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Tjoapack US

Clinton, TN

Based in Clinton, TN, Tjoapack US is a manufacturer and supplier specializing in blister packaging for the pharmaceutical industry. The company provides comprehensive services, from initial design to final delivery, ensuring agile, compliant, and innovative packaging solutions for its clients.

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Polymershapes

Santa Fe Springs, CA

Based in Santa Fe Springs, CA, Polymershapes specializes in plastic thermoforming services. They are experts in shaping plastic polymers and polycarbonate materials, including ABS and acrylic, for manufacturing durable bulk products or components to exact specifications at competitive prices and quick turnaround times.

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Prent Corporation

Janesville, WI

Based in Janesville, WI, Prent Corporation specializes in thermoform packaging solutions. The company manufactures thermoformed packaging trays for various industries, including medical devices and electronics. They utilize advanced thermoforming processes to create custom packaging.

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Print 247

Rosenberg, TX

Based in Rosenberg, TX, Print 247 provides custom blister cards wholesale for businesses. They specialize in blister card packaging and printing services, available in a variety of sizes to meet diverse commercial requirements.

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ProStar Contract Packaging

Indianapolis, IN

ProStar Contract Packaging provides comprehensive full-service contract packaging across five strategic US locations. Offering efficient solutions for diverse industries, their capabilities include kitting and assembly. Certified with SQF, FDA, and OTC, ProStar ensures high quality and safety standards for all projects, leveraging extensive production capacity.

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Pro-Tech Design & Manufacturing, Inc.

Santa Fe Springs, CA

Based in Santa Fe Springs, CA, Pro-Tech Design & Manufacturing, Inc. provides medical device contract packaging services, including blister packaging. With over 40 years of experience, they offer packaging design, development, and production. The company is ISO 13485 certified and FDA registered, operating facilities in California, Texas, and Minnesota.

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Rapid Accu-Form, Inc.

Benicia, CA

Based in Benicia, CA, Rapid Accu-Form, Inc. specializes in thermoforming, pressure forming, and vacuum forming of plastics. They produce custom parts for medical, automotive, aerospace, robotics, and consumer electronics industries, offering in-house tooling and CNC mold-making capabilities.

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Ray Products

Ontario, CA

Based in Ontario, CA, Ray Products is a thermoforming company specializing in pressure forming, vacuum forming, and large-part thermoforming. The company provides custom manufacturing solutions for plastic components and packaging, including blister packaging applications. They also offer a range of secondary operations to support various industrial and commercial projects.

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Redline Plastics

Manitowoc, WI

Based in Manitowoc, WI, Redline Plastics provides comprehensive plastic manufacturing services. Specializing in thermoforming, rotational molding, vacuum forming, and compression molding, they also offer industrial sewing and 3D printing. Redline Plastics handles projects from engineering and design through to shipping, serving diverse industrial clients.

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Rohrer Corporation

Wadsworth, OH

Based in Wadsworth, OH, Rohrer Corporation is a direct provider of blister packaging components. They specialize in creating custom thermoformed cavities, paperboard trays, and blister cards or inserts, offering comprehensive solutions to streamline client packaging needs.

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The Shelby Company

Westlake, OH

Based in Westlake, OH, The Shelby Company specializes in manufacturing folding cartons, POP displays, blister cards, and other retail packaging solutions. This veteran-owned business is FSC certified, providing diverse packaging capabilities for commercial clients.

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Sonic Packaging

Westwood, NJ

Based in Westwood, NJ, Sonic Packaging offers contract blister packaging and filling services. They provide aluminum/aluminum, aluminum/plastic, and specialized solutions for moisture and light-sensitive products. Sonic supports pharmaceutical, beauty, food & beverage, nutrition, dental, and cosmetic industries, packaging pills, tablets, capsules, and liquids.

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Sonoco Products Company

Hartsville, SC

Based in Hartsville, SC, Sonoco Products Company is a global leader in integrated packaging solutions. Specializing in consumer and industrial markets, they offer innovative and sustainable packaging to enhance product quality and define brand personalities. With a long-standing legacy since 1899, Sonoco continually advances materials and processes.

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SprintPak, Inc.

Homerville, OH

Based in Homerville, OH, SprintPak, Inc. provides comprehensive contract packaging solutions. They specialize in visual packaging, including blister, clamshell, and Stretchpak services. The company offers cost-free setup and tooling programs, designed to expedite product launch with lower upfront costs, focusing on fast and efficient project delivery.

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SupplyOne

Newtown Square, PA

Based in Newtown Square, PA, SupplyOne Plastics specializes in custom thermoformed packaging solutions. The company offers in-house design, engineering, and manufacturing, utilizing advanced GN800 thermoforming equipment and in-house tooling. They provide a single point of contact for custom packaging products, supplies, and equipment.

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Taylor Packaging

Imperial, MO

Based in Imperial, MO, Taylor Packaging specializes in custom thermoformed plastic packaging, offering various blister pack styles. They provide trapped, face seal, full face seal, and slide/beaded blisters, crafted from eco-friendly materials for diverse industries. The company ensures secure, user-friendly designs.

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TPC Packaging Solutions

Cincinnati, OH

TPC Packaging Solutions offers comprehensive contract packaging and conversion services. Operating since 1967, the company designs and manufactures various packaging solutions, including clamshells, for retail-ready products. They provide tailored co-packaging, assembly, storage, and distribution services to manufacturers seeking reliable and presentable product packaging.

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Tru-Form Plastics

Westminster, CA

Based in Westminster, CA, Tru-Form Plastics specializes in custom thin gauge thermoforming for various packaging solutions, including transfer trays. They offer full-service support from prototyping and tooling to trimming and assembly, serving regulated industries. The company maintains AS9100 and ISO 9001:2015 certifications.

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TrustWorks

Los Angeles, CA

Based in Los Angeles, CA, TrustWorks is a GMP and ISO certified contract packaging company. They specialize in co-packing, offering diverse solutions including blister packs, stand-up pouches, and custom packaging. The company serves brands primarily in the food and beverage, softgel, gummy, and vitamin sectors, focusing on scalable and cost-efficient services.

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TW Packaging Solutions

San Bernardino, CA

Based in San Bernardino, CA, TW Packaging Solutions specializes in contract and turnkey packaging services. They offer innovative, custom solutions including blister and clamshell packaging. The company provides streamlined services and customer support, focusing on meeting project deadlines for various industry needs.

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Versatile Packagers

Indianapolis, IN

Versatile Packagers offers comprehensive contract packaging services from five strategic locations with nearly a million square feet of production space. They employ over 700 team members, providing flexible solutions including kitting and assembly. The company maintains stringent quality standards, holding certifications like AIB International, SQF, FDA, and OTC.

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V.O. Baker Company

Mentor, OH

Based in Mentor, OH, V.O. Baker Company provides custom filling and packaging services for chemicals, adhesives, and lubricants. Packaging options include bottles, cartridges, syringes, and foil/film pouches. Their custom packaging capabilities explicitly cover blister cards, clamshells, and various cardboard boxes.

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We Customize Boxes

Farmers Branch, TX

Based in Farmers Branch, TX, We Customize Boxes specializes in custom blister packaging services. They design high-end blister boxes using premium cardboard and plastic sheets, cut to precision for a perfect product fit. Their in-house production ensures faster turnaround times, enhancing product appearance and customer trust.

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Blue Ridge Thermoforming

Greenville, SC

Based in Greenville, SC, Blue Ridge Thermoforming is a custom vacuum forming manufacturer specializing in thin and heavy gauge plastic packaging. They provide thermoformed solutions including blister and clamshell packaging for industries like food, retail, medical, industrial, and automotive applications.

Email available

Ernest Packaging Solutions

Durham, NC

Based in Durham, NC, Ernest Packaging Solutions specializes in comprehensive pharmaceutical packaging. They provide high-quality blister packs, bottles, vials, and syringes. Their solutions are engineered to protect product integrity, ensure patient safety, and meet rigorous regulatory standards for prescription drug, over-the-counter, and medical device sectors.

Email available

Limcy Packaging

New York City, NY

Based in New York City, NY, Limcy Packaging is a manufacturer and wholesaler specializing in custom blister packaging solutions. They produce various styles including face seal, trapped, clamshell, mock clamshell, double blister, and slide packaging. The company also offers eco-friendly and biodegradable packaging materials.

Email available

Adare Pharma Solutions

Philadelphia, PA

Adare Pharma Solutions provides pharmaceutical packaging, specializing in blister packaging, bottle filling, and stick pack services. Based in Philadelphia, PA, they offer serialization, aggregation, and controlled substance packaging (DEA Schedules II-IV). Their US facilities adhere to DSCSA regulations for comprehensive pharma solutions.

Phone available

Global Thermoforming

Tempe, AZ

Based in Tempe, AZ, Global Thermoforming is an ISO-certified company specializing in vacuum, thick gauge, and thin gauge thermoforming services. They build custom tooling and extrude materials, offering comprehensive plastic manufacturing. Serving industries like packaging, medical, automotive, and consumer products, they provide tailored solutions.

Phone available

Medical Products Laboratories, Inc.

Philadelphia, PA

Based in Philadelphia, PA, Medical Products Laboratories, Inc. is a contract manufacturer and packager specializing in custom blister packaging. They handle solid, semi-solid, and liquid dosage products for human/veterinary pharmaceuticals, nutritional supplements, and natural health products. MPL offers custom design, tooling, multi-cavity filling, and diverse lidding film options.

Phone available

New AGE, Inc.

Bedford Hts., OH

Based in Bedford Hts. OH, New AGE, Inc. specializes in thermoformed blister packaging services. They provide design and production for high-quality blister packs, serving industries like food, pharmaceuticals, cosmetics, and consumer goods. The company also offers contract packaging and product processing solutions.

Phone available

Performance Packaging, Inc.

Toledo, OH

Based in Toledo, OH, Performance Packaging, Inc. is a full-service contract packager. The AIB-certified company specializes in blister packaging, shrink wrapping, flow wrapping, and cartoning for food and non-food items. They also offer fulfillment, warehousing, and export shipping from their 50,000 sq. ft. facility.

Phone available

Plastic Ingenuity

Cross Plains, WI

Based in Cross Plains, WI, Plastic Ingenuity provides custom thermoforming solutions across North America. The company serves the healthcare, food, and consumer products industries, offering extensive experience and a broad geographic reach for packaging needs.

Phone available

Plastiform Dallas

Irving, TX

Based in Irving, TX, Plastiform Dallas provides custom blister packaging solutions for various industries. The company specializes in product design, prototyping, custom packaging, thermoforming, and vacuum forming. They serve clients in retail, industrial process, medical, and food sectors, offering durable and display-friendly product protection.

Phone available

PN Products

Scandia, MN

Based in Scandia, MN, PN Products specializes in custom thermoforming services for blister packaging. They mass-produce molded plastic bubbles in various custom shapes, utilizing materials like PET, PVC, and PP. With over 40 years of experience, the company serves diverse industries including retail, medical, and pharmaceutical.

Phone available

Praxis Packaging

Grand Rapids, MI

Praxis Packaging provides primary and secondary contract packaging services from its FDA, DEA, and cGMP-compliant facilities across Michigan, New Jersey, and Florida. They specialize in custom solid dose bottling and blister packaging for Rx and OTC pharmaceutical products, offering comprehensive solutions including serialization, rework, and inspection services.

Phone available

Qual Pac

Grand Prairie, TX

Based in Grand Prairie, TX, Qual Pac offers contract packaging services, specializing in multi-component kitting, blister packaging, and bag and pouch filling. This division provides highly-flexible co-packing and re-packing solutions, ensuring efficient coordination for various products and large-run packaging needs.

Phone available

Professional Packaging Systems, Inc.

Grand Prairie, TX

Based in Grand Prairie, TX, Professional Packaging Systems, Inc. provides custom and stock blister packaging services. They specialize in thermoformed, clear plastic blisters heat-sealed to paperboard backer cards for small consumer and industrial products. Capabilities include custom-shaped blisters and custom-printed cards, delivering complete packaging solutions.

Phone available

Vantage Associates, Inc.

Alva, OK

Based in Alva, OK, Vantage Associates, Inc. offers comprehensive thermoforming capabilities across two US sites, including Costa Mesa, CA. The company specializes in producing an extensive range of thermoformed plastics, directly supporting blister packaging requirements for various commercial and industrial customers.

Phone available

Amcor

Chicago, IL

Amcor is a global leader in developing and manufacturing responsible packaging solutions. Their pharmaceutical packaging experts serve North American customers, providing safe, reliable, and effective solutions including blister packaging. They offer innovative designs and materials for various pharmaceutical applications.

No contact on file

American Health Packaging

American Health Packaging manufactures serialized, barcoded unit-dose products and provides contract packaging services. They specialize in high-quality, customized pharmaceutical packaging solutions for oral solids and liquids, including pre-packed and unit-dosed blister packs. This supports healthcare providers with compliant, ready-to-use medications.

No contact on file

PakFactory

Leawood, KS

Based in Leawood, KS, PakFactory provides custom printed blister packaging boxes for commercial clients across the United States. The company offers a wide range of custom packaging solutions, including various materials and design options, manufactured in their US facility to meet diverse business needs.

No contact on file

RapidMade

Beaverton, OR

Based in Beaverton, OR, RapidMade specializes in custom thermoforming services, directly providing blister packaging, clamshells, and custom trays. They work with various plastics and offer additional manufacturing solutions like injection molding, CNC machining, and 3D printing for diverse industrial applications.

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How to Choose a Company

  • Verify the supplier's specific forming capabilities: do they specialize in thermoforming for standard applications, or do they offer cold form foil for maximum barrier protection for moisture-sensitive products?
  • For pharmaceutical or medical device products, insist on proof of FDA cGMP (21 CFR Part 210/211) compliance or ISO 13485 certification, respectively, and inquire about their validation protocols for IQ/OQ/PQ.
  • Assess their tooling capabilities and lead times; custom tooling for blister cavities can be a significant upfront cost and bottleneck, so inquire about in-house design and fabrication versus outsourcing.
  • Evaluate their lidding material expertise, specifically if they can source and print peel-push lidding with required barrier coatings, tamper-evident features, or child-resistant (CR) capabilities.
  • A red flag is a supplier who provides a quote without thoroughly understanding your product's exact dimensions, critical temperature/humidity sensitivity, or desired shelf life, indicating a lack of technical depth.
  • Confirm their capacity for high-speed form-fill-seal operations if you have high-volume requirements, and inquire about their quality control procedures for cavity integrity and seal strength.
  • For food products, ensure they hold relevant food safety certifications like SQF or BRC, demonstrating adherence to strict hygiene and process controls during the packaging process.

Frequently Asked Questions

What are the key differences between thermoforming and cold form foil blister packaging, and when should I choose one over the other?

Thermoforming involves heating plastic film (like PVC or PET) and forming it over a mold, ideal for visual clarity and moderate barrier needs. Cold form foil uses aluminum laminate, mechanically forming it without heat, offering superior moisture and oxygen barrier properties, making it essential for highly sensitive pharmaceuticals but at a higher material cost and slower production speed.

How do I ensure my blister packaging meets child-resistant (CR) requirements without compromising ease of use for adults?

Achieving child-resistant (CR) certification for blister packaging often involves designing specific peel-push lidding configurations, requiring precise tool engineering and material selection that necessitates a two-step opening process. Work closely with suppliers experienced in CR packaging and testing protocols to navigate these complex design and regulatory demands.

What regulatory compliance should I look for in a blister packaging company for medical devices or pharmaceuticals?

For medical devices, ISO 13485 certification is critical, ensuring a quality management system for design and manufacturing. For pharmaceuticals, suppliers must adhere to FDA cGMP (21 CFR Part 210/211), demonstrating robust process controls, cleanroom capabilities, and full traceability. Always request audit reports and validation documentation.

What information is crucial for me to provide to a blister packaging supplier to get an accurate quote and avoid delays?

Provide detailed product dimensions (length, width, height, weight), target shelf life, required barrier properties (e.g., moisture, oxygen transmission rates), anticipated annual volumes, desired aesthetic features (e.g., clear, opaque, printed lidding), and any specific regulatory or sustainability requirements (e.g., PCR content, child-resistance).

Can blister packaging companies help with secondary packaging or full assembly, or do I need a separate co-packer?

Many full-service blister packaging companies also offer secondary packaging, such as cartonizing, labeling, serialization, and even full kit assembly. This integrated approach, often referred to as contract packaging, can streamline your supply chain, reduce handling, and ensure consistent quality, especially for highly regulated products requiring cleanroom environments.

What are typical tooling lead times and costs for custom blister packaging, and how can I minimize them?

Custom tooling lead times can range from 4 to 12 weeks, depending on complexity and supplier backlog, with costs varying from a few thousand to tens of thousands of dollars. To minimize these, provide precise CAD models, confirm material choices early, and consider standardized cavity designs if feasible. Some suppliers offer existing tooling that might fit minor modifications, reducing both time and expense.

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