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Setup Box Manufacturers

Last updated: January 2026

This directory lists 46 setup box manufacturers across the United States, from specialists in high-volume consumer electronics packaging to bespoke artisanal luxury rigid box creators.

Buyers are typically solving critical product presentation challenges, whether launching a new tech gadget, enhancing a luxury cosmetic line, or creating memorable subscription box experiences. They need partners who can execute complex structural designs, manage diverse material selections—from FSC-certified papers to specialized fabrics—and consistently deliver on intricate decorative finishes like foil stamping, embossing, and debossing.

Suppliers in this space vary significantly. Some focus on large-scale automated production of standard two-piece lift-off lid boxes for electronics, prioritizing speed and cost efficiency. Others specialize in elaborate custom rigid boxes for high-end retail, offering extensive decorative capabilities such as flocking, precise multi-component fitments, and integration of innovative closures like ribbon pulls or sophisticated magnetic systems, often requiring more manual craftsmanship.

To engage effectively, buyers should come prepared with detailed 3D CAD files or clear technical drawings, specific material preferences, desired decorative embellishments, and estimated production volumes. Suppliers, in turn, expect a thorough understanding of the product's protective and aesthetic requirements, often requesting mock-ups or physical samples of competitor packaging to gauge quality expectations and suggest optimal structural approaches.

46 companies·40 emails·43 phones

Company Directory

46 companies nationwide

AdGators specializes in providing digital signage, interactive kiosks, and secure visitor management solutions, primarily for courthouses nationwide. The company supplies specialized media players and its Screenseed platform to enhance court operations, public communication, and check-in processes for judicial systems.

Atlanta, GA

Based in Atlanta, GA, ADTH (Atlanta DTH, Inc.) supplies Cable and Satellite DTH communications equipment and set-top boxes. For over two decades, the company has innovated telecommunication systems for IPTV, OTT, DTT, and other media applications. Their engineering team custom-engineers products to meet specific customer requirements for broadcasters and telecommunications markets.

Allure Box & Display manufactures luxury and economical packaging solutions for the jewelry display and packaging industry. As a USA supplier, they offer custom printed jewelry boxes, gift bags, pouches, and various displays, ensuring all prices include import tariffs and taxes.

Kansas City, MO

Based in Kansas City, MO, Bennett provides comprehensive design, packaging, and manufacturing services for custom subscription boxes, from initial concept to shipping. An award-winning company, they utilize advanced digital printing and also offer general packaging and co-packing solutions for commercial clients.

Elyria, OH

Brimar Packaging manufactures custom rigid setup boxes in the USA. The company provides specialized packaging solutions for diverse commercial clients, with all boxes produced domestically to meet specific design and material requirements.

San Marcos, CA

Based in San Marcos, CA, Cactus Containers manufactures custom boxes and packaging solutions for businesses. They offer a diverse product range including custom setup boxes, folding cartons, mailer boxes, POP displays, and custom printed shipping boxes. The company provides wholesale prices directly from their factory.

Oshkosh, WI

Based in Oshkosh, WI, CastlePierce manufactures high-quality packaging products. They provide printed rigid set-up boxes for elegance and durability, in addition to flexible packaging and paperboard folding cartons. With over 135 years of experience, they serve diverse markets like food, beverage, health, and beauty sectors.

Commonwealth Packaging Company provides custom packaging solutions for brand-conscious businesses. They offer design, manufacturing, distribution, warehousing, and inventory management services for memorable packaging projects. Serving clients from independent boutiques to global retailers in sectors like e-commerce, hospitality, and jewelry.

Pleasanton, CA

Based in Pleasanton, CA, Custom Boxes Market specializes in wholesale custom packaging solutions, including rigid boxes, mailer boxes, and display boxes. They provide an online design tool for 3D creation, delivering logo-printed designs for diverse industries and retail applications worldwide.

Concord, CA

Based in Concord, CA, Custom Boxes US manufactures a comprehensive range of custom packaging solutions for businesses nationwide. They specialize in various box types, including rigid boxes (setup boxes), corrugated, and folding cartons. The company offers extensive customization and printing options for diverse industries across the United States.

Wilmington, DE

Custom Box USA manufactures custom packaging solutions, including TV boxes, using strong, non-toxic, and environmentally friendly materials. Based in Wilmington, DE, the company provides comprehensive printing and packaging services for businesses. They offer expert online support and aim to be a single source for diverse custom packaging needs.

Los Angeles, CA

Based in Los Angeles, CA, Custom Magnetic Boxes, founded in 2007, specializes in manufacturing custom rigid cardboard, paperboard, and magnetic closure boxes. The company provides high-end packaging solutions for various products, including wine, jewelry, gifts, and candles, serving clients across the USA.

Pennsauken, NJ

Deluxe Packaging, based in Pennsauken, NJ, specializes in custom packaging solutions, including the manufacturing of set up boxes, corrugated boxes, and folding cartons. They also provide foam inserts, POP displays, and various stock packaging materials. The company offers comprehensive contract packaging and fulfillment services.

Queens, NY

Based in Queens, NY, Dodo Packaging USA manufactures custom packaging boxes, including hinged flip lid boxes, for commercial clients. They provide an end-to-end online packaging solution, offering high-quality offset printing with custom sizes and styles. The company facilitates a flexible process with no die or plate charges.

Wood Dale, IL

Elite Custom Boxes, based in Wood Dale, IL, specializes in designing and manufacturing a wide range of custom printed packaging boxes. They offer services from material consultation and design preparation to production via printing press, and delivery across the USA, serving various products and industries.

Torrance, CA

Based in Torrance, CA, Emenac Packaging USA specializes in custom packaging solutions. They manufacture various boxes, including rigid and two-piece designs, utilizing sturdy cardboard and premium stock. The company offers diverse shapes and structural innovations, focusing on enhancing product presentation, protection, and brand impact for commercial customers.

Lockport, NY

Based in Lockport, NY, Gogopak manufactures and customizes packaging solutions, including Made in USA rigid jewelry boxes from 100% recycled board. They offer custom hot-stamping for branding. The company also provides custom ribbons, popcorn tins, and candy trays, catering to diverse commercial packaging requirements.

Redondo Beach, CA

Based in Redondo Beach, CA, LA Custom Packaging Design & Supply, LLC provides custom packaging solutions. They specialize in the design and supply of rigid setup boxes, folding chipboard boxes, and custom corrugated boxes. The company also offers thermoformed plastic and foam inserts for diverse industrial and retail product packaging.

Torrance, CA

Make A Boxes creates custom packaging for diverse industries, including food, fashion, health, and tech. The company focuses on crafting boxes that perform and help brands stand out. They offer low minimums, fast US delivery, and eco-conscious options, helping businesses build unforgettable brand experiences nationwide.

Manhattan Packaging specializes in custom box manufacturing, providing tailored packaging solutions for diverse needs, including book boxes for shipping, gifting, or retail display. The company focuses on delivering premium quality, customized designs, balancing style, functionality, and sustainability to enhance product presentation.

NAPCO USA manufactures custom rigid set boxes and specialized packaging solutions for various industries. They excel in creating complex designs, leveraging advanced digital die cutting and laser cutting technologies. NAPCO USA crafts impressive boxes, including those with trays and inserts, designed to elevate brands and turn ideas into reality.

Richardson, TX

Based in Richardson, TX, OXO Packaging is a US-based manufacturer specializing in diverse custom packaging solutions. They produce custom printed boxes, including rigid (setup) boxes, coffee bags, and specialty packaging for software, CBD, and medical industries. The company offers customized sizes, styles, and graphic design services.

San Antonio, TX

PackagingBlue, based in San Antonio, TX, specializes in manufacturing custom rigid boxes, also known as setup boxes. They produce various styles, including magnetic lock, one-piece, and two-piece boxes, ideal for jewelry and premium products. The company also provides custom folding cartons, corrugated shipping boxes, and display packaging for diverse industries.

Sherman Oaks, CA

Based in Sherman Oaks, CA, Packlane manufactures custom packaging and boxes. They provide full customization, instant quoting, and fast turnarounds for mailer, product, and shipping boxes. All custom rigid boxes are produced in the USA, suitable for e-commerce, retail, and subscription box applications.

Los Angeles, CA

Based in Los Angeles, CA, PACOBOND, Inc. manufactures custom packaging solutions, specializing in rigid boxes, also known as setup boxes, alongside folding boxes and corrugated packaging. This woman-owned company has provided innovative packaging services since 1986, partnering with customers from initial concept to product delivery.

San Diego, CA

Based in San Diego, CA, Peek Packaging provides custom packaging solutions, including set-up boxes, since 2003. Their offerings span chipboard, corrugated, displays, and flexible packaging. They manage projects from concept to production, leveraging structural engineers and graphic designers, and are FSC Certified.

Staten Island, NY

Based in Staten Island, NY, Plus Printers manufactures custom packaging and printing solutions. They specialize in custom printed rigid boxes, offering drawer, booklet, and round styles. The company also provides paper bags, pouches, labels, and hang tags for various commercial industries.

Liberty AV Solutions manufactures robust digital media players, a type of set-top box, for 24/7 digital signage applications, featuring HDMI and analog audio output. The company offers comprehensive AV over IP, signal distribution, networking, and control solutions, serving residential and commercial markets including education.

San Diego, CA

Based in San Diego, CA, The Box Company designs, prints, and manufactures custom packaging. They provide structural and graphic design, multi-color printing, and folding carton manufacturing. Capabilities include offset printing, UV coating, foil stamping, and die-cutting, offering bespoke and eco-friendly packaging solutions.

Richardson, TX

Based in Richardson, TX, The Customize Boxes manufactures custom packaging solutions for various industries. Specializing in rigid, gift, cardboard, and kraft boxes, they offer 100% eco-friendly options. The company provides tailored packaging for professionals with free shipping throughout the USA.

Staten Island, NY

Based in Staten Island, NY, Tycoon Packaging is a US-based manufacturer specializing in custom rigid packaging boxes. They provide diverse custom box solutions, focusing on optimizing the packaging process to create exceptional unboxing experiences for businesses.

Los Angeles, CA

Based in Los Angeles, CA, Ucustomboxes specializes in manufacturing custom packaging solutions for businesses. The company offers a variety of custom boxes, including pillow boxes and dispense boxes, designed to meet specific client needs. They provide free delivery for all orders exceeding $100.

Los Angeles, CA

Based in Los Angeles, CA, Umbrella Custom Packaging USA directly manufactures custom packaging solutions. They specialize in rigid, corrugated, kraft, and cardboard boxes, offering full customization in size, material, and design. The company provides free design support and FSC-certified materials, ensuring quick turnaround times for various packaging needs.

Henderson, NV

Based in Henderson, NV, Velasea, LLC is an OEM system builder specializing in custom technology solutions. The company provides purpose-built systems for IP video surveillance, edge computing, artificial intelligence, and digital signage, offering reliable global delivery and support.

Katy, TX

Based in Katy, TX, We Custom Boxes specializes in manufacturing premium custom presentation boxes. They provide customizable packaging solutions designed for impactful brand displays and impressive gifting. Their services cater to businesses seeking high-quality, rigid box packaging for products and promotional needs.

Grand Rapids, MI

Based in Grand Rapids, MI, Wynalda Packaging manufactures high-quality rigid boxes, also known as setup boxes, at large scale. They utilize specialized machinery for custom packaging solutions, producing luxury and durable structures. The company also offers folding cartons, plastic folding cartons, and beverage carriers for various industries.

Zenpack provides end-to-end custom packaging solutions, encompassing design, manufacturing, and logistics for brands. They specialize in scalable retail and e-commerce boxes, creating memorable unboxing experiences. With US-based structural engineers and manufacturing technicians, Zenpack supports diverse projects with a focus on sustainability.

Kent, WA

Based in Kent, WA, Fantastapack manufactures a selection of popular box styles. They specialize in custom packaging solutions for subscription boxes, e-commerce packaging, and mailers. The company assists businesses with their packaging needs for diverse projects and events, including seasonal requirements.

Inglewood, CA

Based in Inglewood, CA, Faststream Technologies provides comprehensive product and system engineering for connected solutions. They offer hardware design, embedded development, firmware, and middleware integration, supporting product realization from concept to validation. Their expertise in wireless and multi-core controller-based designs is vital for set-top box manufacturers.

Miami, FL

Based in Miami, FL, noissue provides custom, eco-friendly packaging solutions for brands and retailers. They specialize in manufacturing a range of on-brand products, including custom boxes, bags, and more, available with low minimum order quantities.

High Point, NC

Based in High Point, NC, Carolina Container specializes in protective packaging solutions for highly critical and delicate products. They ensure the safe arrival of items such as circuit boards, semiconductors, and electronic displays, likely including custom setup boxes for manufacturers.

Tustin, CA

Based in Tustin, CA, Custom Boxes and Packaging specializes in manufacturing bespoke packaging solutions. They create custom product launch boxes and influencer kits tailored for corporate purchasing departments and marketing campaigns. Their services ensure unique and high-quality presentation for new products.

JohnsByrne manufactures premium rigid set-boxes and specialty print solutions, including award-winning folding cartons. They serve B2B brands in beauty, spirits, consumer products, and entertainment. JohnsByrne delivers packaging experiences with exceptional style and protection capabilities, dedicated to supporting customer brand-building goals.

Brooklyn, NY

Based in Brooklyn, NY, Packwire manufactures custom printed packaging. They produce high-quality, made-to-order boxes, including rigid setup boxes, folding cartons, mailer boxes, and shipping boxes. The company helps businesses showcase their brand with personalized packaging, creating a lasting unboxing impression for various products.

Solon, OH

Polycase is a US manufacturer of plastic and metal enclosures, based in Solon, Ohio. The company specializes in molding durable indoor and outdoor electrical enclosures from its Ohio plant. They offer a diverse range of standard products, along with customization services like CNC machining and digital printing.

Atlanta, GA

Based in Atlanta, GA, WestRock Company provides innovative and sustainable packaging solutions. They specialize in combining design with luxury materials to create packaging for international brands, focusing on trends, circular economy principles, and automated solutions to meet sustainability targets.

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How to Choose a Company

  • Verify they have in-house CAD/CAM cutting tables for rapid prototyping of rigid box structures and internal fitments. This accelerates design iterations for lift-off lids or shoulder box constructions and avoids costly, slow manual samples.
  • Assess their material expertise and sourcing network. Confirm their experience with your desired wraps (e.g., specific paper textures, fabric laminations) and if they can source specialty board stock for true rigid box construction, inquiring about FSC certification for paper materials if sustainability is key.
  • Scrutinize their mastery of decorative finishing techniques. For premium products, require examples of their work with fine line foil stamping, deep debossing, or precise spot UV coating, as the quality of these details dramatically impacts perceived luxury.
  • Evaluate their execution of complex closure mechanisms. For boxes with magnetic closures, ribbon pulls, or intricate hinge systems, request detailed examples and discuss their quality control processes for ensuring consistent functionality and alignment across high-volume production runs.
  • Red Flag Alert: Be wary if the quality or specifications of a final pre-production sample (PP sample) don't precisely match the initial prototypes or quoted features, especially concerning color matching, adhesive integrity, or fitment accuracy. This inconsistency often signals potential issues in maintaining production quality.
  • Demand clear DFM (Design for Manufacturability) feedback. A good setup box manufacturer will proactively provide DFM insights on your design, suggesting structural adjustments to improve durability, reduce material waste, or optimize for automated assembly, particularly for complex internal fitments or multi-component rigid boxes.

Frequently Asked Questions

How do I ensure color consistency for my brand across different setup box production runs, especially with various printing processes?

Demand that manufacturers adhere to specific color standards like G7 or Pantone Matching System (PMS). Request physical color proofs on the exact substrate and finish prior to production, and ensure they have a robust internal quality control process for color matching throughout the entire production run, not just at the start. Consistent lighting booths and spectrophotometers are key tools.

What's the typical lead time difference between a custom rigid box and a folding carton, and what drives it?

Custom rigid boxes generally have significantly longer lead times (often 8-12 weeks compared to 3-6 weeks for folding cartons) due to the multi-step manufacturing process. This includes sheet-fed litho printing, die-cutting, scoring, stripping, board cutting, hand-wrapping, and often intricate assembly. Complex features like magnetic closures, unique fitments, or multi-material wraps further extend this timeline.

What are the key considerations for selecting the right board thickness and paper wrap for a premium setup box?

The board thickness (e.g., 24pt, 36pt, or specific caliper board) dictates the box's structural integrity, perceived heft, and protective qualities. Thicker board usually translates to a more robust, luxurious feel. The paper wrap (e.g., art paper, textured paper, fabric-laminated, or specialty coatings) impacts visual aesthetics and tactile experience. Balance these choices with product weight, desired drop protection, and your budget.

How can I prevent common issues like delamination or weak corners in my custom rigid boxes?

Insist on manufacturers using high-quality, appropriate adhesives and precise application techniques, especially for critical areas like corner reinforcement and wrap adhesion. Discuss their quality control measures for maintaining consistent temperature and humidity during the assembly process, as these environmental factors significantly impact adhesive integrity and prevent delamination or corner separation over time.

Should I opt for automated or hand-assembled setup boxes, and when is each appropriate?

Automated assembly is ideal for high-volume, standardized rigid boxes (e.g., simple two-piece lift-off lid boxes) where cost efficiency and speed are paramount, and designs are less intricate. Hand assembly, while more expensive and slower, is often necessary for complex designs, custom sizes, intricate magnetic closures, multi-component fitments, or highly delicate wraps where precision, careful finishing, and bespoke detailing outweigh volume concerns.

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