Based in Ontario, CA, 105 Packaging provides custom corrugated boxes and packaging solutions. The company manufactures custom mailer, shipping, and pizza boxes, along with point-of-purchase displays. They offer an online drag-and-drop design tool for easy customization and focus on eco-friendly, Made in California products.
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Corrugated Box Manufacturers
Last updated: January 2026
This directory lists 99 corrugated box manufacturers across the United States, from specialized niche providers to full-service manufacturers.
Companies typically approach corrugated box manufacturers to solve pressing problems beyond mere containment; they need solutions for product protection during shipping, optimized warehousing, and enhanced brand presentation. This often involves intricate structural designs that consider stacking strength, cushioning requirements, and resistance to environmental factors like humidity. Achieving consistent die-cut accuracy is also paramount for automated packing lines, ensuring efficient throughput and reducing costly downtime.
The ecosystem of corrugated suppliers generally divides into integrated box plants and sheet plants. Integrated plants operate their own corrugators, producing raw corrugated sheets on-site before converting them into boxes. This often allows for greater material customization, larger volume capabilities, and better control over raw material quality and lead times. In contrast, sheet plants purchase pre-made corrugated sheets from integrated plants or independent sheet feeders, then convert these sheets into finished boxes using various printing, cutting, and gluing processes. Sheet plants typically offer more agility for smaller runs, faster turnaround on custom designs, and specialized finishing services.
Company Directory
99 companies nationwide
Based in Forney, TX, ABOX Packaging specializes in custom crafted packaging solutions. They handle the entire manufacturing process in-house, from design and 3D modeling to die production and finishing, including gluing and windows. The company sources paper directly, ensuring integrated production of high-quality custom packaging.
Based in Butner, NC, Axis Corrugated Container manufactures standard and custom corrugated boxes for diverse products. They design brown box and custom-printed corrugated packaging, point-of-purchase displays, and retail-ready solutions. Capabilities include Flexo printing, JIT shipping, warehousing, and vendor-managed inventory services.
Based in Paterson, NJ, Accurate Box Company manufactures custom litho-laminated corrugated boxes. This woman-owned business operates a 400,000 sq ft facility, offering 7-color printing with UV coating for varied runs. They produce 100% recyclable boxes using eco-friendly inks, shipping North America.
Based in Hatboro, PA, Acme Corrugated Box manufactures custom corrugated packaging solutions with quick turnarounds. They specialize in durable jumbo boxes and offer diverse board grades including heavy-duty and water-resistant, alongside various box styles like RSC and die-cuts. Serving NJ, PA, DE, and MD.
Based in Central California, Ag Box Company manufactures and distributes corrugated packaging, wooden pallets, and produce boxes. Since 1988, it has served growers, shippers, and packers in Oceano, Fresno, and Santa Maria. The company makes industry-standard Napa Cabbage and Bok Choy packaging.
Allied Box Company, located in Richmond, CA, provides quality packaging products and custom boxes to California corporations, manufacturers, and distributors. Established in 1917, this family-owned business offers quick turn-around and 24-hour delivery using its own fleet, addressing diverse packaging requirements.
All-Star Corrugated, Inc., based in Fort Worth, TX, manufactures custom corrugated boxes and expert packaging solutions. They operate a 75,000 square foot facility, offering specialized products like die-cut boxes, trays, and partitions. Capabilities include custom design, printing, and inventory management for regional businesses.
Based in Anaheim, CA, Arka manufactures eco-friendly custom packaging solutions, including printed boxes, for e-commerce brands. They offer fully customizable options for size, color, and branding with low minimum order quantities, emphasizing sustainable materials and design.
Box Genie manufactures custom corrugated boxes and inserts, offering tailored packaging solutions. They provide custom box orders starting at 100 units and custom inserts from 250 units. Material options include natural Kraft, Essential White, and premium Magic White with HD printing for high-quality custom packaging.
Based in Terre Haute, IN, BoxUp provides custom-printed corrugated boxes and packaging solutions for businesses. They offer various styles including mailer, shipping, and gable boxes, allowing customers to design branded packaging with their company logo and designs. BoxUp also supplies economy and blank box options.
Based in Kansas City, MO, Bennett manufactures custom corrugated packaging, from standard shipping boxes to sophisticated, high-graphic printed POP displays. Their team of structural designers creates packaging solutions designed to attract customers and enhance retail or online sales experiences.
Buckeye Boxes, Inc. specializes in manufacturing corrugated boxes and improving packaging systems for various customer needs. Based in Columbus, OH, the company offers custom, specialty, and cushion packaging solutions. With over 45 years of experience, Buckeye Boxes serves clients across central Ohio as a dedicated packaging converter.
Based in Dallas, TX, Budget Box Co. has manufactured corrugated boxes and quality packaging since 1986. Part of the DanHil Containers team, they provide custom design services and maintain a warehouse of stock items. They offer same-day pickup or delivery options for the Dallas-Fort Worth area.
Cactus Corrugated Containers, Inc., based in San Marcos, CA, manufactures custom cardboard boxes for various commercial clients. They specialize in producing corrugated containers tailored to specific customer needs, providing direct manufacturing services for businesses seeking packaging solutions within California.
Based in Ontario, CA, California Packaging and Display manufactures custom industrial and agricultural corrugated cartons. Capabilities include die cuts, triple wall, Mil Spec packaging, wax and poly curtain coating, and litho laminations. They offer custom printing, specialty displays, and in-house design and fabrication services for diverse packaging needs.
Based in Gardena, CA, California Supply, Inc. designs and manufactures custom corrugated boxes for shipping, storage, and display. They offer single, double, and triple-wall construction, tailored in various sizes, strengths, and print styles. Services include custom printing, graphics, and structural engineering for diverse packaging needs.
Based in Laguna Niguel, CA, CorrBox is a corrugated and multi-service packaging company established in 1991. They offer a single source solution for diverse packaging requirements, providing custom corrugated products to commercial clients. The company focuses on delivering comprehensive packaging services.
Based in Miami, FL, CTP Boxes & Packaging specializes in custom printing and packaging solutions. They offer a wide range of styles including folding carton, litho-laminated, and corrugated specialty boxes. The company emphasizes sustainable packaging, custom designs, and premium materials to meet diverse B2B customer needs.
Based in Conroe, TX, Custom Packaging Products is an industrial packaging supplier specializing in corrugated boxes. With 22 years of experience, they provide custom 4 color displays, Gaylord boxes, pads, and stock boxes. The company focuses on high-volume materials, fast replenishment, and turnkey solutions for businesses.
Based in Dallas, TX, Custom Packaging Dallas was founded in 2018 to provide durable, high-quality packaging boxes. They specialize in manufacturing custom cardboard, retail, food, rigid, and kraft boxes, offering full-color printing and various size options for businesses.
Based in Houston, TX, Custom Packaging Houston manufactures high-quality custom packaging boxes. The company specializes in producing food, cardboard, kraft, and retail boxes, offering innovative packaging solutions tailored for diverse business clients. They have been providing these services since 2017.
Based in Marengo, IL, DIA Packaging manufactures custom corrugated boxes and packaging solutions for various industries. They craft tailored shipping boxes to exact specifications using 100% eco-friendly materials, helping businesses save money, space, and reduce carbon emissions with on-demand packaging.
Based in Louisville, CO, EcoEnclose manufactures custom shipping boxes from FSC®-certified, 100% recycled corrugate with 95% post-consumer waste. They offer various box styles and strengths, providing durable, plastic-free, and curbside recyclable solutions designed to protect products and elevate brands' commitment to sustainability.
Based in Frankston and Tyler, TX, Frankston Packaging is a packaging company with over 60 years of experience. The company manufactures various packaging products, upholding a dedication to excellence in its offerings. It serves commercial clients across different industries with custom packaging solutions.
Based in Garland, TX, General Packaging Corporation designs and manufactures fully customizable corrugated boxes. They offer tailored solutions for specific dimensions, designs, and branding needs, including custom printing with logos and graphics. The company specializes in creating high-quality packaging solutions that protect items in transit and enhance brand awareness.
Based in Industry, CA, Golden West Packaging Group manufactures custom packaging products, including corrugated and folding cartons. They provide corrugated solutions with various flutes, double wall options, and printing methods like flexo and litho. The company also offers folding cartons with diverse printing and finishing capabilities.
Based in Haltom City, TX, Harris Packaging Corporation directly manufactures custom corrugated and folding carton packaging solutions. As part of the Harris Packaging and American Carton family of companies, they provide a range of packaging products to various industries, serving commercial client needs.
Based in Austin, TX, Ideal Custom Boxes specializes in custom packaging solutions, including premium printed boxes with logos. They offer design support, custom sizes, and styles for branded, eco-friendly, or luxury boxes. The company provides high-quality off-set printing with fast turnaround for orders starting at 100 units.
Based in Brooklyn, NY, IDL Packaging specializes in custom corrugated box manufacturing, providing packaging solutions for businesses. They offer personalized branding and unique structural designs, alongside a wide range of standard shipping boxes, tapes, and various packaging supplies and equipment.
Based in Chicago, IL, IMH Packaging specializes in manufacturing a diverse range of custom packaging solutions. Their offerings include mailer boxes, retail boxes, display boxes, and gift boxes, often crafted from corrugated materials. The company also produces rigid boxes, cosmetic boxes, CBD boxes, and Mylar bags for various product packaging needs.
LA Custom Packaging Design & Supply, LLC, based in Redondo Beach, CA, provides custom packaging solutions for retail and industrial clients. They offer design and supply for custom printed corrugated boxes, utilizing direct print and litho label options. The company also handles folding chipboard and rigid set-up boxes.
Based in Fort Worth, TX, Leaman Container, Inc. is a family-owned business established in 1974. The company manufactures and directly sells custom corrugated boxes and sheets in various sizes with custom graphics. They offer custom packaging design, stock boxes, and commercial services, including custom warehouse solutions for businesses.
Based in Oak Brook, IL, Mauser Packaging Solutions operates as a rigid packaging manufacturer. The company provides a wide range of reliable packaging products and services for various business needs.
Based in Parlier, CA, Maxco Packaging manufactures custom corrugated boxes. They provide quality, sustainable packaging solutions tailored for various industries, including the fruit sector, across California.
Based in Orrville, OH, McElroy Packaging manufactures corrugated boxes, utilizing advanced technology and equipment in their production processes. The company provides corrugated box solutions to customers across North America.
Based in San Antonio, TX, Mission City Container operates as a local designer and manufacturer of custom corrugated boxes. The company provides tailored packaging solutions, working with clients to address their specific requirements and challenges for various industrial and commercial applications.
Based in Sunrise, FL, SupplyOne Sunrise (MrBoxOnline) specializes in custom designed corrugated cartons and full-color box printing. The company offers over 1,000 stock cartons from its Florida and Illinois warehouses. They accommodate small quantity orders and provide convenient curbside pickup.
Based in Houston, Texas, Milestone Boxes, also known as MS Boxes, specializes in manufacturing top-quality shipping boxes and cardboard boxes. The company provides innovative packaging solutions, serving commercial clients. They offer reliable and custom corrugated box manufacturing services tailored for diverse business needs.
Based in Dayton, OH, Miami Valley Packaging Solutions specializes in custom corrugated cartons, boxes, die-cut, and partitions. They provide comprehensive packaging solutions, including design and materials like plastic corrugated, foam, and chipboard. The company focuses on helping customers grow their businesses through efficient, cost-competitive, and award-winning packaging designs.
Nashville Box specializes in custom corrugated boxes, custom packaging, and branded solutions. The company offers quick turnaround times and excellent customer service for its clients. Based in Lebanon, TN, they provide comprehensive packaging services tailored to various business needs.
Based in Rancho Dominguez, CA, Neway Packaging provides a wide variety of wholesale corrugated boxes, including industry stock size RSC shipping cartons. The company specializes in custom box and packaging solutions, offering tailored sizes and branding. Neway serves diverse industries from e-commerce to manufacturing, handling orders of all sizes.
Based in Richardson, TX, OXO Packaging provides custom packaging solutions for businesses. They offer a wide variety of custom printed boxes, including Kraft, rigid, cosmetic, candle, soap, bakery, food, and gift boxes. The company emphasizes custom sizes, styles, and graphic design, with quick turnaround and no die & plate charges for orders starting from 50 boxes.
Pacific Box Company specializes in custom box manufacturing and packaging design. They provide cardboard boxes and corrugated containers with comprehensive design-to-delivery services. Capabilities include direct print, warehousing, fulfillment, prototyping, and shipping with their own fleet.
Based in San Antonio, TX, Packaging Blue manufactures custom boxes and packaging solutions tailored to product dimensions, branding, and functional requirements. They offer flexible low minimum order quantities, supporting businesses of all sizes from startups to larger enterprises. Standard production time is 10-12 working days, with expedited options available.
Based in Colorado Springs, CO, Packaging Express, Inc. manufactures custom corrugated packaging and boxes. With over 25 years of experience, they specialize in custom box design, full-color retail packaging, and digitally printed and industrial packaging solutions. The company also offers direct delivery services.
Packaging Houston, based in Houston, TX, is a custom packaging manufacturer specializing in unique printed boxes. The company provides high-quality and innovative packaging solutions for various industries including retail, cosmetic, food, and bakery businesses.
Based in Sherman Oaks, CA, Packlane manufactures custom corrugated cardboard packaging. They provide mailer boxes, durable shipping boxes, and eco-friendly Econoflex shipping boxes made from 100% recycled Kraft. The company offers full customization, instant quoting, and fast turnarounds for brands.
Based in Van Nuys, CA, Packola provides custom product boxes and packaging solutions for brands. They offer an online 3D design tool with real-time price calculation, enabling customers to personalize packaging efficiently. Packola focuses on delivering innovative solutions that help brands stand out.
Based in Paramount, CA, Paramount Container & Supply Inc. is a family-owned custom box and packaging manufacturer established in 1974. The company specializes in corrugated boxes and chipboard folding cartons, providing custom packaging solutions. It serves clients nationwide with free California delivery.
Based in Vista, CA, Peek Packaging offers custom packaging design and manufacturing services. They specialize in corrugated boxes, chipboard boxes, flexible packaging, displays, and set-up boxes. Their team provides structural engineering and graphic design, taking packaging ideas from concept to production.
Pratt Industries is a corrugated packaging company and producer of 100% recycled containerboard, serving North America since 1985. They provide custom sustainable packaging solutions, manufacturing custom boxes. The company also offers full-service logistics and waste management services.
Based in El Paso, TX, ROICOM USA Industries manufactures custom corrugated packaging solutions. They produce product and shipping boxes, displays, cardboard inserts, partitions, and corrugated trays. The company also offers value-added services such as kitting, assembly, warehousing, and vendor managed inventory.
Based in Chesterfield, MO, Crown Packaging Corp. specializes in manufacturing custom corrugated boxes and mailers. They provide a wide array of packaging solutions, designed to meet exact client requirements. Their expertise ensures businesses receive tailored corrugated packaging products for diverse applications, focusing on custom-fit designs and reliable production.
Based in York, PA, Skybox Packaging operates an independent sheet plant, providing custom corrugated solutions. They utilize state-of-the-art manufacturing equipment and offer in-house design assistance for various applications. The company also leverages a network of suppliers for specialty items to meet diverse client needs.
Based in Hartsville, SC, Sonoco Products Company provides integrated packaging solutions for diverse industries. Serving both consumer and industrial markets, they offer various packaging products. As a global leader, Sonoco invests in materials and processes to advance the packaging industry.
Stampa Prints provides custom packaging and printing services for businesses across the USA. They specialize in creating top-quality custom boxes tailored to enhance brand image and improve customer experience. Focusing on unique designs and high-quality materials, Stampa Prints helps products stand out and build customer loyalty.
Based in Tomball, TX, Stephen Gould is a packaging company providing custom corrugated box packaging and comprehensive design services. They serve various sectors, including technology, alcohol, cosmetics, e-commerce, and airline industries, leveraging a network of over 40 locations worldwide.
SupplyOne, headquartered in Newtown Square, PA, is a full-service packaging manufacturer and distributor. The company specializes in elevated corrugated packaging solutions, crafting custom strategies that integrate manufacturing, distribution, and equipment services. They offer comprehensive packaging programs designed to enhance operational efficiency and deliver guaranteed savings to businesses.
Based in Marion, OH, TRG Marion operates as a corrugated packaging manufacturer. The company utilizes nearly 80,000 square feet of dedicated manufacturing and warehouse space to produce corrugated solutions. It primarily serves commercial and industrial clients across the greater Ohio region.
Based in San Diego, CA, The Box Company designs, prints, and manufactures premium custom packaging. They offer structural and graphic design, multi-color offset printing, and various finishing services like die-cutting, foil stamping, and eco-friendly options for custom boxes.
Based in Spring, TX, The Custom Pack specializes in manufacturing custom corrugated boxes and a wide range of wholesale custom packaging solutions. They provide tailored mailer boxes and other packaging options in bulk, serving businesses that need specific product packaging requirements.
Based in Columbia, MO, The Custom Packaging provides high-quality custom boxes and packaging solutions. Since 2007, they have offered tailored options including product, display, cosmetic, and eco-friendly packaging. They assist businesses in designing custom boxes with specific logos, colors, and finishes.
Based in Trenton, NJ, Trenton Corrugated Products is a corrugated sheet plant specializing in the design and manufacturing of custom-sized containers and die cuts. They produce boxes from Triplewall to F-flute, including government and military grades, from their 160,000 sq. ft. facility.
UPrinting manufactures custom shipping, mailer, and product boxes from durable corrugated cardboard. They offer extensive customization for standard and custom sizes, material types including white matte, satin, or kraft, and printing on various sides. The company accommodates orders from single samples to large quantities.
Based in Santa Fe Springs, CA, WCD Fulfillment provides corrugated packaging and display solutions. The company also offers comprehensive end-to-end fulfillment services for various client needs, encompassing design, manufacturing, and logistics to support their customers' supply chains effectively.
Based in McCook, IL, Wertheimer Box manufactures corrugated packaging and custom box solutions. They offer shipping boxes, branded boxes, various mailer boxes, and point-of-purchase (POP) displays. The company provides dedicated sales representatives and customer service, focusing on a responsive and consistent client experience.
York Container manufactures corrugated boxes and provides comprehensive packaging solutions. They offer custom graphic packaging, retail-ready displays, and sustainable options. The company utilizes advanced corrugated production in markets including Chicago, providing efficient services.
Based in Garden Grove, CA, Greif is a leader in industrial packaging products and services, specializing in paper packaging solutions. The company is deeply committed to sustainability, aiming for zero-waste production, 100% recyclable products, and a high percentage of recycled raw material content across its offerings.
Based in Fort Worth, TX, Smurfit Kappa is a packaging manufacturer offering custom solutions. They produce corrugated boxes, poly bags, stretch wrap, corrugated sheets, and flexible packaging. The company provides end-to-end solutions from paper to packaging to recycling, including eCommerce packaging designed to enhance supply chains.
Based in Germantown, WI, American Paper & Packaging supplies corrugated shipping boxes across the United States. The company offers a wide range of options, from kraft boxes to triple corrugates, available in custom dimensions and for bulk orders, serving diverse business needs.
Based in Forest Hill, MD, Atlantic Packaging manufactures custom corrugated packaging and offers converting services. Their comprehensive capabilities include design, prototyping, die-cutting, printing, folding, gluing, and kitting. The company is ISO and BRC certified, conducting rigorous testing to ISTA standards at its dedicated Packaging Solution Center.
Based in Fairlawn, OH, Buckeye Corrugated is a single-source manufacturer specializing in custom corrugated product packaging and displays. With multiple facilities across the United States, the company provides comprehensive solutions for brands seeking effective packaging to enhance product attention and market presence.
Based in San Francisco, CA, Box City provides comprehensive packaging solutions, specializing in custom printed corrugated boxes and various shipping supplies. Serving businesses and individuals for over 30 years, the company offers a wide array of standard and tailored corrugated packaging options.
Based in Santa Fe Springs, California Box designs and manufactures custom corrugated boxes and displays. The company offers dynamic color displays, innovative POP designs, specialty boxes, custom corrugated shipping containers, and fulfillment services for commercial clients.
Based in Commerce, TX, Commerce Pack 'N Ship specializes in custom corrugated box manufacturing. They build single-wall, double-wall, foam-lined, and insulated containers, plus double-boxes for fragile items. The company also provides professional packing services, catering to businesses and residents for diverse needs.
Based in Tustin, CA, The Yebo Group LLC manufactures custom printed boxes and packaging solutions. The company works with various materials including corrugated, chipboard, folding carton, and rigid. They serve both start-up businesses and global brands, also offering eye-catching POP Displays.
Based in Minneapolis, MN, Custom Boxes Now designs and manufactures custom corrugated boxes and product packaging. With over 60 years of experience, they provide various box styles including Regular Slotted Container, Full Overlap Container, and custom C-series options, catering to diverse shipping and packaging needs.
This company operates in the corrugated packaging industry, providing quality products. They offer custom tailored solutions designed to meet specific client requirements. A responsive team works with customers to create the desired packaging.
Based in Green Bay, WI, Green Bay Packaging is an integrated, full-service manufacturer specializing in custom corrugated packaging, folding cartons, and coated label products. The company operates over 40 nationwide locations and sustainably manages over 450,000 acres of timberlands.
Based in Lima, OH, Innovative Packaging, LLC manufactures a wide range of custom corrugated products, from specialty items to truckloads. Their offerings include litho labels, POP displays, 4-color graphics, and autolock boxes. The company also provides warehousing, pre-assembly services, and specialized packaging solutions like stapling to pallets.
Jamestown Container Companies designs and manufactures custom corrugated packaging products from its multiple US facilities. They produce a wide range of styles including die-cuts, RSCs, bulk cartons, corrugated tubes, partitions, and POP displays. Offering various flute and board combinations from single to triple-wall, the company serves industrial and retail packaging needs.
Based in Dallas, TX, McKinley Packaging produces corrugated packaging, high-performance liners, and mediums. They also provide interior, specialty, graphics, and retail packaging solutions. The company employs an Urban Forest® Circular Economy model, manufacturing all products using 100% recycled materials to promote a low-carbon economy.
Based in Chicago, IL, Packaging Corporation of America designs and manufactures custom corrugated packaging solutions. The company provides tailored solutions for businesses, focusing on creating packaging that meets specific needs and budgets. Their offerings address factors like productivity, warehousing, and transportation costs for various operations.
Based in Pasadena, CA, Pasadena Post Pack & Ship specializes in building custom corrugated boxes for businesses and residents. They offer single-wall, double-wall, foam-lined, and insulated containers, precisely designed to fit items of any size or shape. The company also provides secure packing services.
Premier Packaging operates as a comprehensive corrugated manufacturer and distributor, offering innovative solutions for diverse packaging needs. They provide new package design, equipment, and services to address business demands and supply chain challenges. With strategic manufacturing plants located across the United States and Mexico, Premier delivers integrated packaging support.
Based in Vernon, CA, Southland Box Company manufactures custom corrugated products. They offer sales, consulting, design, and testing services. With 60 years of expertise, the company focuses on quality control and craftsmanship, serving customers throughout Southern California and adjoining states.
Based in Grand Rapids, MI, UFP Packaging manufactures custom industrial packaging solutions. They produce corrugated boxes, wood pallets, crates, and skids, alongside other protective packaging like foam and films. Serving various industries, UFP Packaging provides heavy-duty, cost-effective packaging solutions from its global facilities.
Based in Elkhart, IN, Welch Packaging provides custom corrugated products and packaging solutions. They offer tailored options for industrial, retail, and e-commerce needs, emphasizing quick communication and custom sample turns. The company has been providing corrugated solutions since 1985.
West Texas Container, part of the CalBox Group, manufactures custom corrugated packaging solutions. They specialize in custom corrugated boxes, POP and shelf displays, and shipping boxes. With over 30 years of experience, the company operates multiple manufacturing plants across the Southwest, including Texas facilities.
Based in North Vernon, IN, Akers Packaging manufactures corrugated products and provides converting services. The company operates as one of the largest independent corrugated converters in the U.S. Midwest, offering a range of packaging solutions.
Based in Texas, DanHil Containers specializes in custom corrugated fiberboard boxes and comprehensive packaging solutions. They offer services like packaging design and inventory management, producing a range of products including single packs, master cartons, auto-locks, partition sets, and various displays. As an independent corrugated converter, DanHil serves industrial and commercial customers in Texas and Mexico.
Dayton Corrugated Packaging Corporation, based in Dayton, OH, is an Ohio and Kentucky based manufacturer specializing in stock and custom-designed corrugated cartons, die cuts, trays, pads, and displays. They produce corrugated products from various board stocks, providing freight and packaging supplies throughout the Midwest United States.
DS Smith provides sustainable packaging solutions, including corrugated boxes, containerboard, and integrated recycling services. Operating in the US, the company is uniting with International Paper to become a global leader in sustainable packaging, serving diverse industries with eco-friendly options.
Georgia-Pacific Corrugated manufactures custom corrugated packaging solutions, offering brown boxes, high graphics, and bulk packaging. With a nationwide manufacturing network, the company provides services like packaging design and engineering. They serve diverse markets including consumer goods, e-commerce, food and beverage, and industrial sectors.
International Paper manufactures corrugated packaging products and solutions. They provide custom corrugated cardboard boxes for various brands and supply chains, including eCommerce. The company also offers retail packaging, display solutions, and graphic and structural design services to protect and promote products.
PakFactory specializes in manufacturing custom printed corrugated boxes for shipping and mailers. With manufacturing facilities across the USA, the company provides personalized packaging designs for businesses seeking recyclable and high-quality solutions for their products.
Smurfit Westrock manufactures corrugated packaging, including solid board, folding carton, and Bag-in-Box products. They serve a wide range of clients from emerging brands to industry leaders, providing sustainable packaging solutions.
Texas Corrugated Box & Packaging is an innovative designer and manufacturer of corrugated boxes. The company provides solutions for diverse packaging needs, offering custom manufacturing services to meet specific client requirements for various industries.
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How to Choose a Company
- Prioritize structural design expertise specific to your product and supply chain: Don't just quote dimensions; demand detailed proposals on flute types (e.g., C-flute for general packaging, E-flute for retail-ready or display packaging) and board grades (ECT or Mullen burst test values) tailored to your product's weight, fragility, and stacking requirements for shipping and storage.
- Evaluate print capabilities against branding needs: For simple shipping marks or single-color logos, standard flexographic printing may suffice. However, for retail-ready packaging requiring high-resolution graphics, consider suppliers capable of multi-color flexo with process printing, pre-print, or litho-laminate techniques to achieve photographic quality and vibrant brand messaging.
- Assess their capacity and lead time alignment with your production schedule: For startups with fluctuating demands or bespoke product launches, seek a flexible sheet plant offering lower MOQs and faster turnaround on custom runs, even if unit costs are slightly higher. Enterprise buyers with consistent, high-volume needs should lean towards integrated box plants that can leverage their own corrugators for greater cost efficiency and supply chain stability.
- Confirm relevant sustainability and performance certifications: If your brand prioritizes environmental responsibility, ensure the supplier offers FSC certified or SFI certified corrugated materials. For critical product protection, ask about their ISTA testing capabilities or third-party reports to validate packaging performance against common shipping hazards.
- Beware of hidden tooling costs and long lead times for custom dies: A common gotcha for first-time buyers is overlooking the upfront investment in custom cutting dies and printing plates. These can represent significant non-recurring engineering (NRE) costs and extend initial lead times, especially for complex designs. Always clarify who owns the tooling and the expected lifespan and replacement cycle.
Frequently Asked Questions
What's the practical difference between ECT (Edge Crush Test) and Mullen Burst Test, and when should I specify one over the other?
The ECT (Edge Crush Test) measures a board's stacking strength, indicating how much vertical compression it can withstand before crushing. It's crucial for products that will be palletized and stacked in warehouses or during transit. The Mullen Burst Test, on the other hand, measures the board's resistance to rupture or puncture, essentially how much force it takes to "burst" through the board. This is more relevant for packaging single, heavy items where internal pressure or rough handling could cause the box to break open. For most modern shipping and warehousing applications, ECT is the more commonly specified and often more critical metric for overall packaging performance.
How do different flute types impact my corrugated box's performance and cost?
Flute types refer to the wavy layer of paperboard (the "medium") between two flat linerboards. Different flutes offer distinct characteristics. For example, A-flute provides excellent cushioning, while C-flute is the most common for general shipping boxes, offering a good balance of cushioning, strength, and printability. B-flute is thinner, offering good puncture resistance and crush strength, often used for retail boxes or internal packaging. E-flute and F-flute are micro-flutes, much thinner, providing a smoother printing surface and used for retail displays or small consumer goods packaging where aesthetics are key. Thicker flutes generally use more material and can increase cost but offer greater protection, while thinner flutes are lighter and can reduce shipping costs, albeit with less inherent strength.
Can I achieve high-quality, multi-color branding on corrugated boxes, and what printing methods are available?
Absolutely, though the method depends on your desired quality and budget. The most common is flexographic printing (flexo), which uses flexible relief plates and fast-drying inks. It's cost-effective for larger runs and offers good quality for logos, text, and block colors, though fine details and photographic images can be challenging. For higher-resolution graphics, litho-laminate (also called litho-offset printing or simply "litho") is the gold standard. Here, graphics are printed on a separate sheet of paper using traditional offset printing, then laminated onto the corrugated board, offering photo-quality imagery and vibrant colors. Digital printing for corrugated is also emerging, ideal for short runs, variable data, and rapid prototyping, albeit at a higher cost per unit for larger volumes.
What are the typical lead times for custom corrugated boxes, and what factors influence them?
Lead times for custom corrugated boxes typically range from 2-3 weeks for standard flexographic print jobs from a sheet plant, to 4-6 weeks or more for complex structural designs, multi-color litho-laminate packaging, or orders requiring custom tooling (like new cutting dies or elaborate printing plates). Factors influencing lead time include the complexity of the box design, the number of colors in the print, the type of board required (specialty board grades may have longer material lead times), the current production load of the manufacturer, and whether new tooling needs to be created. Providing accurate specifications and design files upfront can significantly streamline the process.