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Sachet Packaging Companies

Last updated: January 2026

This directory lists 90 sachet packaging companies across the United States, from contract packagers specializing in high-volume powder fill to boutique providers focused on sustainable liquid sachets.

Buyers typically come to solve pressing problems like scaling production for a new product launch, reducing per-unit packaging costs, or enhancing shelf-life through superior barrier properties. They often need solutions for challenges such as maintaining specific moisture content in hygroscopic powders, preventing oxidation in sensitive liquids, or ensuring consistent fill weights for pharmaceutical applications where precision dosing is paramount.

The landscape of sachet packaging suppliers spans several distinct types. Some are pure-play contract packagers, owning extensive fleets of vertical and horizontal FFS machines, capable of running multiple shifts for high-volume orders. Others are integrated flexible packaging converters who also offer co-packing services, providing an end-to-end solution from film extrusion or lamination to final filling. A third group includes full-service contract manufacturers who integrate sachet lines into broader assembly or kitting operations.

To ensure a successful partnership, buyers should come prepared with detailed product specifications, including viscosity ranges for liquids or particle size distribution for powders, target fill weights, desired shelf life, and any specific regulatory requirements. Suppliers, in turn, expect clarity on annual volume forecasts, desired sachet dimensions, artwork specifications, and a clear understanding of the product's environmental sensitivities (e.g., light, oxygen, moisture).

90 companies·71 emails·83 phones

Company Directory

90 companies nationwide

San Jose, CA

Based in San Jose, CA, Alameda Packaging LLC offers comprehensive contract and co-packing services. They specialize in flexible packaging, providing sachet, pouch, and stick pack filling, plus blister packaging, jar filling, and cartoning. The company also handles kitting and display assembly, serving diverse industries with high-quality packaging solutions.

Cincinnati, OH

Alpine Material Solutions provides contract filling and packaging services for cosmetics, pharmaceuticals, and food products within FDA-registered facilities. They specialize in unit dose packaging, including professionally filled foil pouches and small volume sample packaging. The company also produces top-quality plastic films and mixed material substrates.

Green Bay, WI

Based in Green Bay, WI, American FlexPack provides contract pouch and sachet filling services. They specialize in single-use sachets and pouches, offering fluid-filled and towelette packaging solutions. Serving health and beauty, automotive, industrial, cosmetics, and nutraceuticals, the company focuses on custom packaging with short lead times and high quality standards.

Hughes Springs, TX

Based in Hughes Springs, TX, Ameripack Foods LLC provides co-packing operations specializing in wholesome food products. They serve major retailers and food service customers including HEB, Kroger, Sysco, and US Foods. The company operates a 57,000 sq. ft. USDA/FDA regulated production facility, capable of scaling operations to meet diverse client needs.

Based in Easton, MD, Aphena Pharma Solutions is a contract pharmaceutical manufacturing and packaging company. They specialize in high-volume pouching for prescription, OTC, dietary supplement, consumer health, medical device, and biologics markets, handling various forms including solid dose, liquids, gels, and creams.

Bloomingdale, IL

Assemblies Unlimited, Inc. is a turnkey contract packaging and co-packing company based in Bloomingdale, IL. They specialize in packaging solutions for food, powders, supplements, and liquids. The company offers quick turnaround and highly customizable primary and secondary packaging, leveraging multiple plant locations for client needs.

AstraPouch specializes in flexible packaging solutions, offering high-quality pouches and bag-in-box options. They provide pouch filling services, co-packing solutions, and custom printing for various industries including wine & spirits, cold brew coffee, beverages, and chemicals.

Shawano, WI

Belmark is a US-based packaging and label manufacturer, specializing in flexible packaging solutions. The company produces a range of products, including stick packs, stand-up pouches, and lay-flat pouches. Belmark provides custom packaging for brands seeking single-serve formats and tailored solutions to meet diverse market demands.

Bison Bag Co. provides custom sachet packaging for industries including vitamins, supplements, nutraceuticals, food, and cosmetics. Operating from an SQF certified facility equipped with advanced printing presses, the company offers high-quality, precise packaging solutions for commercial clients.

Tulsa, OK

Based in Tulsa, OK, BrandMyDispo specializes in custom printed sachet packaging. They offer customizable sizes and shapes for products like sugar, tea, and powders. The company focuses on intentional design and premium materials, transforming creative visions into high-quality printed solutions that enhance brand presence.

Ontario, CA

Based in Ontario, CA, California Packaging and Display provides comprehensive contract packaging services. They specialize in flexible packaging solutions including pouching and vertical form fill and seal, ideal for sachets. Their capabilities also cover blister, clamshell, cartoning, shrink bundling, and retail display assembly for various industries.

Ontario, CA

Based in Ontario, CA, California Packaging Center provides comprehensive contract packaging services. Specializing in sachet and pouch packaging, they offer liquid and powder filling, bottle filling, and kitting. Their FDA registered, cGMP compliant facility serves diverse industries like cosmetics, nutraceuticals, and food.

Vernon, CA

Based in Vernon, CA, Caltex Plastics Inc. custom manufactures flexible packaging, including machine-made pouches (1”x2” to 48”x120”). They offer oxygen and moisture barrier materials suitable for dry foods, powders, and pharmaceutical applications, featuring FDA certification and custom bag configurations.

Chino, CA

Based in Chino, CA, CDB Packaging is a flexible packaging company established in 2005. They offer high-quality packaging products and services, focusing on long-term, cost-saving solutions. Core capabilities include rotogravure, flexographic, and digital printing for roll stock, providing diverse packaging solutions.

Hampshire, IL

Based in Hampshire, IL, Custom Pak Illinois, Inc. offers contract pouch and sachet filling services. They also provide tube and bottle filling solutions, specializing in chemical packaging. The company focuses on high-quality standards, leveraging real-time data logging to enhance client operational efficiency.

Wyckoff, NJ

DaklaPack, based in Wyckoff, NJ, provides custom-made packaging solutions. They specialize in filling sports nutrition, supplements, powders, and liquid flavorings into sachets, stick packs, jars, or pouches. The company also offers high-quality medical packaging and develops custom self-collection kits, managing related logistical matters.

Rancho Cucamonga, CA

Based in Rancho Cucamonga, CA, Daily Manufacturing Solutions provides turnkey manufacturing and compliant packaging for white-label pouches. They specialize in producing high-quality, tobacco-free caffeine, nicotine, and nootropic pouches. Offering customizable flavors and strengths, they help businesses launch their own branded pouch lines.

Waterford, CT

Based in Waterford, CT, DRP Flexpak provides distinctive flexible packaging solutions, specializing in custom flexible packaging. They offer high-quality foil sachet material, brilliant graphics, and ultra-high-speed performance. Capabilities include printable forming, peelable lidding, and superior flexographic printing technology to meet diverse client specifications.

Batavia, IL

Based in Batavia, IL, Eagle Flexible Packaging manufactures custom printed pouches, rollstock, and sustainable flexible packaging solutions. The company provides FDA-compliant food pouches, high-barrier medical packaging, and versatile preformed pouches. They utilize advanced in-house converting capabilities to deliver quality and efficiency.

Vista, CA

Based in Vista, CA, EcoPackables specializes in 100% compostable flexible packaging solutions for businesses. The company manufactures custom and stock sustainable packaging, offering a wide range of eco-friendly options, including bubble mailers, with a strong focus on sustainable innovation and custom capabilities.

Kaufman, TX

Based in Kaufman, TX, ELIS Manufacturing & Packaging Solutions offers turnkey contract manufacturing services for nutraceuticals and consumables. They specialize in tailored blending, precise filling, and custom packaging solutions, managing the entire process from formulation and sourcing to printing, kitting, and fulfillment.

Los Angeles, CA

Based in Los Angeles, CA, Elk Packaging provides custom packaging solutions for brands across the Western United States. With over 40 years of experience, they offer conventional and sustainable options including sachets, pouches, stick packs, folding cartons, wrappers, and lidding. They serve various industries like food and neutraceuticals, focusing on tailored and compliant solutions.

Union City, CA

Emerald Packaging Inc. is a flexible packaging manufacturer based in Union City, CA, producing roll stock, bags, pouches, and lidding solutions. The company specializes in sustainable packaging, including 30% food contact PCR materials, and is a major supplier for the produce industry.

Pico Rivera, CA

Based in Pico Rivera, CA, Endpak Packaging specializes in contract packaging, focusing on single-use pouches and sachets. They offer custom solutions for dry and wet filling, blending, and pouching. Endpak serves diverse sectors including food, nutraceutical, personal care, and industrial product industries.

ePac Flexible Packaging provides custom flexible packaging solutions, including standup pouches, lay flat pouches, and rollstock. Serving diverse industries like food, health & beauty, and pet food, they deliver high-quality, technology-driven packaging with fast turnaround times. The company helps brands grow, emphasizing environmental responsibility and custom options.

Houston, TX

Based in Houston, TX, FlexPack specializes in custom flexible packaging solutions for food, industrial, and consumer markets. They offer custom printed plastic bags, including Stand Up Barrier Pouches, with options for 1 to 6 colors and low minimum order quantities, alongside various other bag types.

Aventura, FL

Fox Packaging designs and manufactures flexible packaging solutions, including poly, combo, and stand-up pouch structures. Based in the US, they offer packaging with up to 30% post-consumer recycled content, serving industries like fresh produce. The company also provides comprehensive equipment sales and service, focusing on sustainability for large-scale order fulfillment.

Menomonee Falls, WI

Glenroy Flexible Packaging, based in Menomonee Falls, WI, specializes in custom flexible packaging. They produce custom laminations, stand-up pouches, and three-side seal pouches, which include sachet formats. Serving diverse industries like food, pet food, and health & beauty, Glenroy provides sustainable packaging solutions.

San Jose, CA

Based in San Jose, CA, Great Pacific Packaging Inc. specializes in custom flexible packaging solutions. They manufacture custom printed films and various pouch types, including flat and stand-up pouches, suitable for sachet packaging. Serving diverse industries like food and medical from their US facility.

Sunnyvale, CA

Based in Sunnyvale, CA, Hawk Flex Packaging specializes in custom flexible packaging solutions, including a variety of pouches, sachets, and stick packs. The company provides comprehensive services from design to manufacturing, utilizing advanced printing technologies to deliver innovative packaging for diverse products.

Los Angeles, CA

Based in Los Angeles, CA, HQ Packaging offers comprehensive custom and contract packaging services. Specializing in flexible packaging, they manufacture sachets, pouches, and rollstock, alongside rigid packaging, cartons, and labels. They provide design, manufacturing, and co-packing solutions for diverse industries, including food, cosmetics, and pharmaceuticals.

Huntington Beach, CA

Based in Huntington Beach, CA, HTT Packaging & Design provides contract filling and packaging solutions. They specialize in customizable stick and sachet single-use packets for both powder and liquid products, including seasoning, nutrition powder, sauces, and honey. The company emphasizes fast delivery and efficient turn-around times.

Carrollton, TX

Based in Carrollton, TX, IBR Packaging specializes in flexible packaging, providing pouches, sachets, and stick packs. They handle both full-scale production and pilot runs for diverse CPG brands. Serving food, personal care, retail, supplements, and drink mixes, the company emphasizes quality and cost-effective solutions.

Sebastian, FL

IMPAK Corporation specializes in manufacturing flexible packaging solutions, including their proprietary StikPAK® pouches. These elongated, tube-shaped stick pack pouches feature a fold-over side and a tear notch, designed for various product applications.

Dallas, TX

Based in Dallas, TX, Innovative Packaging Group provides direct contract packaging and blending services. They specialize in a wide range of primary and secondary packaging, notably including pouches and sachets. Their state-of-the-art facility serves diverse industries like beauty, food, and pharmaceuticals, offering comprehensive solutions.

Totowa, NJ

Based in Totowa, NJ, JJM Packaging is an SQF-certified 3rd party co-packer. Specializing in flexible packaging for dry food, powders, grains, and supplements, they offer turnkey solutions. Services include formulation, blending, and packaging into sachets, pouches, stick packs, K-cups, and canisters.

Milwaukee, WI

Jonco Industries, based in Milwaukee, WI, offers comprehensive liquid and dry pouch packaging services, including sachets, for various industries and consumers. They provide fast, flexible, and complete turnkey solutions for custom packaging requirements, leveraging their family values and extensive capabilities to deliver tailored services.

Dallas, TX

Based in Dallas, TX, KPAK specializes in custom packaging filling services, with extensive expertise in stick pack solutions. The company offers contract packaging services and boasts over 35 years of industry experience, serving various commercial B2B clients.

Milpitas, CA

Larson Packaging Company offers comprehensive contract packaging services, specializing in powder filling for sachets, pouches, and jars. Based in Milpitas, CA, they provide flexible and rigid packaging, liquid filling, and cleanroom services. They support diverse industries including medical devices, electronics, and aerospace with integrated packaging solutions.

Irvine, CA

Maxim FlexPac, based in Irvine, CA, specializes in printed flexible packaging solutions for major corporations. They offer custom packaging for consumer goods, pharmaceutical, and cannabis industries. The company focuses on product quality, customer service, and cost-reduction, providing sustainable, recyclable, and compostable options.

Greenville, SC

Based in Greenville, SC, Multipack Solutions offers specialized contract sachet packaging services. They provide customized solutions tailored to product types, focusing on specific pouch sizes and fill weights. The company serves various industries needing expert sachet packaging for their products.

Columbus, OH

Based in Columbus, OH, New Horizons Food Solutions specializes in custom dry and liquid product formulation, blending, and manufacturing. They provide specialty packaging services for the food, beverage, nutrition, and pet industries. The company offers turn-key ingredient solutions and is GFSI certified BRC grade AA.

Brunswick, OH

Nufacturing, based in Brunswick, OH, is a contract manufacturer specializing in custom liquid sachet manufacturing. They provide innovative packaging solutions for supplements, nutraceuticals, and skincare products, along with turnkey manufacturing, custom formulation, and co-packing services in their certified facility.

Richmond, TX

Optima Products provides custom contract packaging services, specializing in capsule, liquid, and powder filling solutions. Based in Richmond, TX, the company offers comprehensive secondary packaging options for various products. They cater to diverse industries, delivering tailored packing services from their facilities.

Dallas, TX

Based in Dallas, TX, Overwraps Packaging, Inc. specializes in flexible packaging solutions. The company provides a range of capabilities and materials, alongside quality assurance processes. They focus on manufacturing overwraps and other flexible packaging types, suitable for applications such as sachets, serving diverse industries.

Richardson, TX

Based in Richardson, TX, OXO Packaging provides custom packaging solutions for various products, including user-friendly sachets. They offer customized printing, design services, and a wide array of packaging types like coffee bags, food boxes, and more. The company caters to diverse industries with a focus on high-quality, flexible packaging processes.

Bedford, TX

Based in Bedford, TX, Packaging Forest LLC manufactures custom packaging solutions. The company specializes in various box styles including vape, food, pillow, and retail boxes, alongside offering custom Mylar bags. They provide bespoke sizing and shapes for thousands of satisfied customers across diverse industries.

Grand Prairie, TX

Pack'n Fresh provides custom food packaging solutions, including stick packs, standup pouches, pillow pouches, gusseted pouches, and 3-4 side seal bags. They offer flexible and eco-friendly packaging options, processing client-provided or sourced materials with complete traceability and food safety standards.

Chicago, IL

Based in Chicago, IL, Paket Corporation is a turnkey contract packager and manufacturer specializing in sachet, pouch, tube, bottle, jar, and can filling and sealing. They offer compounding, R&D, and secondary packaging services for health & beauty, personal care, OTC, and household markets.

Fort Worth, TX

Based in Fort Worth, TX, Polymerall Flexible Packaging manufactures custom printed and laminated flexible packaging. They specialize in single-dose packaging, rollstock, pouches, and bags, serving diverse B2B markets. Solutions cater to industries such as food, snack, coffee, pet food, and personal products.

Grand Prairie, TX

Based in Grand Prairie, TX, Printpack Inc. manufactures flexible and specialty rigid packaging solutions. The company offers advanced printing and extensive converting capabilities, alongside value-added services like prepress and an analytical lab. Printpack collaborates with brands to design and produce custom packaging tailored for diverse market needs.

Anaheim, CA

ProAmpac manufactures custom flexible packaging solutions, including pouches and bags for dry foods and snacks, often in single-serve formats. Based in Anaheim, CA, they offer sustainable options like recyclable films and fiber products. The company also provides custom packaging prototype creation through its MAKR portal.

Anaheim, CA

Based in Anaheim, CA, Quality Packaging Supply Corporation specializes in innovative flexible packaging solutions. They provide various products like bags, shrink wrap, films, promotional bags, and tape. The company serves diverse sectors including foodservice, medical, aerospace, retail, agricultural, and industrial clients.

Santa Maria, CA

Based in Santa Maria, CA, Quality Packaging & Supplies Inc. (QPS) delivers comprehensive packaging services, from design to automated production. Utilizing flow wrapper systems, they efficiently package products for diverse industries including food service, industrial, and pharmaceutical. QPS provides BRC-certified warehousing and logistics solutions.

Ontario, CA

Based in Ontario, CA, Red Dot Flexible Packaging develops and manufactures custom flexible packaging solutions. Their product range includes stand-up pouches, flat pouches, stick packs, and sachets. With over 40 years of combined experience, they help brands create protective and persuasive packaging, known for fast delivery of printed pouches.

Wausau, WI

Based in Wausau, WI, Roastar, Inc. is a US-based manufacturer specializing in custom-printed food packaging bags. They provide flexible packaging solutions with low minimum requirements, catering to businesses needing high-quality, branded pouches and sachets for various food products. Their offerings are proudly made in the U.S.A.

Based in Macungie, PA, Sharp Services, LLC provides commercial packaging solutions, including sachet and pouch filling for solid dose, powder, thin-film, and transdermal patch drug products. The company also offers sterile manufacturing and clinical services from its GMP sites in the US, EU, and UK, supporting pharmaceutical clients.

Santa Ana, CA

Soviia provides co-packing and contract packaging services, specializing in blending, labeling, and filling for private label. They handle various formats including bottles, bags, sachets, and stick packs, with a particular focus on health and wellness products like agave sweeteners. Based in Santa Ana, CA, Soviia is ISO, BRC, and FSSC 22000 certified.

Ontario, CA

Based in Ontario, CA, Specialty Co Pack offers co-packaging for food items like sauces, dressings, and salsas. They manage product formulation, filling, labeling, and final packaging into various containers. The company operates under strict FDA and California Health Department supervision, ensuring quality and food safety with GMP certifications.

Rocky Mount, VA

Based in Rocky Mount, VA, Stik-Pak Solutions Inc. is a contract manufacturer specializing in single-serve stick packaging, their core competency. They offer comprehensive services from concept to creation, including blending, canister packaging, and secondary packaging solutions, partnering with clients to produce high-quality finished products.

Chino, CA

Based in Chino, CA, StockBag Depot specializes in flexible packaging. They offer stock and custom solutions, including digital and rotogravure printing. Their product line features flat pouches, making them a suitable supplier for sachet packaging requirements for businesses of all sizes.

Fort Worth, TX

Based in Fort Worth, TX, Southwest Packaging Solutions offers comprehensive contract packaging services, including filling and bagging, kitting, assembly, and distribution. They partner with private labels and brands, leveraging over two decades of experience to ensure FDA-compliant solutions, including alcohol co-packing.

Indianapolis, IN

Based in Indianapolis, IN, TRG specializes in innovative custom flexible and product packaging solutions. They assist businesses in streamlining shipping processes and protecting their products with tailored packaging. TRG focuses on providing packaging services to meet various commercial and industrial needs.

Brooklyn Park, MN

Based in Brooklyn Park, MN, The Packaging Lab provides custom printed flexible packaging, including rollstock film ideal for sachet applications like drink powders and snack bars. They also produce stand-up and lay-flat pouches. The company offers a rapid 24-hour turnaround time and no minimum order quantity for its US-made products.

The Pouch House manufactures various flexible packaging solutions, including powder pouch packaging, supplement and vitamin sachets, and custom stick packs for single-serve usage. They also provide custom printed stand-up pouches, catering to diverse needs for branded product presentation.

Elkhorn, WI

Based in Elkhorn, WI, US Packaging LLC provides comprehensive contract packaging solutions. They specialize in flexible packaging, including stick packs, sachets, and single-serve formats using vertical and horizontal form fill seal. The company also offers rigid packaging, catering to the Food, Beverage, and Personal Care industries with capacities from 1 gram to bulk.

Newark, DE

Based in Newark, DE, ZACROS AMERICA specializes in manufacturing flexible packaging solutions. The company produces various packaging formats, including sachets, which are essential for industries like cosmetics. They focus on liquid packaging, serving commercial and industrial clients with custom solutions.

Canoga Park, CA

Based in Canoga Park, CA, CoPacker Los Angeles specializes in contract packaging services. They offer pouch packaging, stick pack packaging, and form-fill-seal solutions. Serving industries including food, nutraceuticals, cosmetics, and personal care, they operate from their dedicated facility.

Atlanta, GA

Graphic Packaging International, based in Atlanta, GA, offers a comprehensive range of optimized packaging solutions. They specialize in flexible packaging for sachets, pouches, and flow wrapping, utilizing combinations of plastic films and paper-based materials. The company provides direct manufacturing services for commercial and industrial clients.

Pouch Me manufactures custom flexible packaging solutions, specializing in stand-up and flat pouches for a diverse range of products. They provide tailored packaging for industries like food, beverages, snacks, pet food, and supplements. The company focuses on delivering custom packaging made to client specifications.

Forest Park, GA

Based in Forest Park, GA, TX Packaging offers specialized contract packaging services, focusing on sachets, stick packs, and flexible pouches. The company provides comprehensive filling, sealing, and co-packing solutions for various industries, including food, nutraceuticals, and personal care products. They emphasize quality and efficiency in custom sachet packaging.

Sugar Land, TX

Based in Sugar Land, TX, Accredo Packaging, Inc. manufactures flexible packaging solutions, including co-extruded and laminated films, rollstock, and various pouch types. They serve diverse industries like food, pet food, and health & beauty, providing packaging well-suited for sachets and other small format products.

Santa Paula, CA

Based in Santa Paula, CA, ActionPac offers contract packaging services for diverse industries. They specialize in packaging solutions for products like cannabis, coffee, food, health & wellness, and various powders. The company handles both consumable and non-consumable goods, providing comprehensive support for client packaging needs.

San Dimas, CA

CarePac specializes in creating custom sample sachet packaging solutions, offering extensive customization for size, material, and design. The company provides tailored packaging to meet specific product requirements, helping businesses effectively present their samples.

Ventura, CA

Coastal Contract Packaging Inc. is a Ventura, CA-based contract manufacturer for cosmetic and OTC products. They offer custom formulations, manufacturing, and comprehensive packaging solutions like tube filling, retail packout, and custom design. FDA/cGMP compliant, they provide low MOQs and short lead times.

Based in Bristol, PA, C-P Flexible Packaging is a custom manufacturer and printer specializing in flexible packaging solutions. They produce a range of products including pouches, bags, shrink sleeves, and roll-fed labels, serving diverse packaging needs for commercial clients.

Milford, PA-based Econo-Pak provides high-volume contract food packaging and co-manufacturing services for dry products. Capabilities include wrapping, pouching, bagging, and cartoning. Serving diverse commercial clients, they uphold rigorous quality standards with certifications like SQF Level 3 and FDA.

Chicago, IL

Based in Chicago, IL, Elevate Packaging specializes in compostable packaging solutions, including custom and stock bags, pouches, and labels. Serving industries such as natural food, coffee, tea, and body care, the company provides sustainable options to help businesses eliminate landfill waste.

Mission Viejo, CA

Based in Mission Viejo, CA, Elitefill, Inc. provides custom packaging, filling, and formulation services for cosmetics, nutritional supplements, and other consumer packaged goods. They offer 100% USA-made solutions, allowing clients to own their formulations, ensuring complete control over their intellectual property.

Tracy, CA

Koru Pacific Packaging offers custom co-packaging, co-manufacturing, and toll blending services. Based in Tracy, CA, they specialize in packaging powders, capsules, and tablets for both small startups and global manufacturers. The company emphasizes customer service, creative problem-solving, and total quality assurance for diverse product configurations.

Maco Packaging offers flexible packaging and contract packaging solutions, specializing in custom bags and pouches for diverse industries. With over 90 years of experience, the company provides packaging for food & beverage, nutraceutical, pharmaceutical, and health & beauty products. Maco Packaging is ISO 9001:2015 and SQF Level 3 certified.

Portage, IN

MSI Express, INC, based in Portage, IN, is a single-source contract manufacturing and packaging company. They offer innovative engineering solutions for dry foods, liquids, vitamins, supplements, and pet food. Specializing in blending, bottle filling, and secondary packaging, MSI Express partners with brands on complex manufacturing and packaging challenges.

Grand Rapids, MI

Praxis Packaging provides primary and secondary contract packaging for OTC, RX, and retail goods. Capabilities include liquid, cream, and paste filling for single-use flexible packaging, plus solid dose bottling and blister packaging. The company operates five FDA & cGMP-compliant facilities across Michigan, New Jersey, and Florida.

Grand Prairie, TX

Qual Pac specializes in custom, large-volume co-packing and re-packing services, offering flexible packaging solutions ideal for sachets. Based in Grand Prairie, TX, they provide comprehensive contract packaging, production management, and packaging line design. They handle product, materials, and logistics for various industries, ensuring efficient coordination and order fulfillment.

Fairfield, NJ

Based in Fairfield, NJ, T.H.E.M. specializes in creating custom single-serve packaging solutions for businesses. The company focuses on ensuring customer safety and food hygiene, while preserving product flavor and freshness. They provide tailored sachet packaging services to meet diverse commercial needs.

Cedar Grove, NJ

Based in Cedar Grove, NJ, Unit Pack provides over 50 years of expertise in unit dose contract packaging. They offer single-use packaging solutions, including classic sachets and pouches, for creams, gels, and liquids. Their FDA-registered facility serves the cosmetic, pharmaceutical, and industrial industries.

Duarte, CA

Based in Duarte, CA, WePackItAll provides contract filling and co-packaging services, specializing in sachets, stick packs, bottles, and pouches. They serve health and wellness brands at various stages, from early-stage to established, accelerating business growth through custom packaging solutions.

Paramount, CA

Based in Paramount, CA, Liquid Packaging Co. is a contract manufacturer specializing in liquid blending and packaging solutions. They offer flexible pouch (sachet) filling services, alongside bottle and tube filling. Serving diverse industries like health and beauty, personal care, and industrial, the company operates with GMP compliance.

Chicago, IL

Amcor is a global manufacturer providing responsible packaging solutions for diverse industries, including food, beverage, pharmaceutical, and personal care. They specialize in flexible and rigid packaging, offering innovative options like StickPack single-serve solutions. Amcor serves B2B commercial clients with custom packaging needs.

Irving, TX

Based in Irving, TX, Western Packaging provides comprehensive flexible and contract packaging solutions. They specialize in formats including sachets and stick packs, offering custom printing and material expertise. The company performs direct contract filling and sealing services for diverse products.

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How to Choose a Company

  • Verify their Form-Fill-Seal (FFS) equipment can precisely handle your target web width and film structure, especially for multi-layer laminates required for oxygen or moisture sensitive products. Ask about their maximum and minimum sachet dimensions and their experience with specific materials like metallized PET or EVOH co-extrusions.
  • Assess their quality control protocols for seal integrity and burst strength. For liquid sachets, inquire about their leak detection methods, such as vacuum chamber tests or dye penetration, and their statistical process control (SPC) data on seal consistency.
  • For products in regulated industries (e.g., food, pharma, cosmetics), confirm current Good Manufacturing Practices (cGMP) compliance and specific certifications like BRCGS, SQF, or an FDA-registered facility status. This is non-negotiable for product safety and market access.
  • Evaluate their experience with your specific product type and fill method. If you're packaging a hot-fill sauce, ensure they have systems designed for elevated temperatures without compromising film integrity or machinery lifespan. For powders, verify their dust control measures and precise auger or volumetric filling capabilities.
  • Understand their minimum order quantities (MOQs) and lead times, particularly for custom film runs or tooling changes. A common red flag is a supplier pushing for exceptionally long lead times without transparent reasons, or MOQs that significantly exceed your initial market entry needs, indicating an unsuitable scale.
  • Inquire about their waste management and sustainability initiatives, especially regarding film scrap or end-of-life sachet options. For environmentally conscious brands, ask about their capabilities with recyclable mono-material films or post-consumer recycled (PCR) content.
  • Demand a "first article" sample run with your actual product before committing to full production. This allows you to evaluate fill accuracy, seal quality, sachet aesthetics, and overall product stability under simulated real-world conditions, catching issues before significant investment.

Frequently Asked Questions

What's the typical lead time for a sachet packaging project, especially for custom barrier film?

Lead times vary significantly. For a standard sachet with existing film, expect 4-8 weeks from approved artwork to first shipment. However, if custom barrier film needs to be specified, extruded, and laminated, this can easily add 8-16 weeks to the initial project timeline due to film manufacturing and testing cycles. Tooling changes for unique sachet shapes also extend this.

How do minimum order quantities (MOQs) for sachets differ between powder and liquid filling, and why?

MOQs can differ based on equipment changeover complexity and material waste. Liquid filling often has slightly higher MOQs due to more intensive line cleaning and sterilization protocols between different products, which consume more time and materials. Powder lines, while still requiring changeovers, might have less stringent cleaning validation for certain product categories, potentially allowing for lower MOQs at some facilities.

What critical considerations should guide my barrier film selection for a moisture-sensitive product?

For moisture-sensitive products, focus on a film's Water Vapor Transmission Rate (WVTR). You'll typically need multi-layer laminates incorporating materials like aluminum foil, metallized PET, or EVOH. Discuss with the supplier their film testing capabilities and experience with similar products to ensure the chosen structure provides adequate protection throughout your desired shelf life.

Can sachet packagers handle hot-fill applications for sauces or viscous liquids?

Yes, many experienced sachet packagers have dedicated hot-fill capabilities. This requires specialized FFS equipment designed to withstand elevated temperatures, as well as specific film structures that maintain integrity when exposed to hot product. Always confirm their specific temperature range capabilities and ask for references for similar hot-fill products they've handled.

What are common quality control checks specific to sachet integrity and seal strength?

Key QC checks include visual inspection for print registration and seal aesthetics, burst tests (where air pressure is applied until the sachet fails), leak detection via vacuum chambers or methylene blue dye tests for liquid products, and seal strength analysis using tensile testing. Weight checks for fill accuracy are also paramount, often monitored by inline checkweighers.

Should I opt for a supplier that manages both film procurement and filling, or use separate vendors?

Using a single sachet packaging company that handles both film procurement and filling (often called an integrated solution) can streamline communication, simplify logistics, and provide clearer accountability for quality issues related to both film and fill. Using separate vendors might offer cost savings on film in some cases but introduces additional coordination challenges and potential blame-shifting if problems arise. For most buyers, especially first-timers, an integrated approach reduces risk.

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