Based in Anaheim, CA, 4Excelsior offers high-quality contract manufacturing solutions for the dietary supplements and sports nutrition industries. The company operates a 78,000 square foot NSF GMP certified facility, providing comprehensive production capabilities.
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Energy Bar Manufacturers
Last updated: January 2026
This directory lists 39 energy bar manufacturers across the United States, from specialty organic co-packers to large-scale high-volume producers.
Buyers engage these manufacturers to bring new formulations to market, scale existing popular bars, or optimize production for better cost efficiency. The focus often centers on achieving precise macros, ensuring consistent texture profile through methods like extrusion or slab & cut, and navigating complex ingredient deck requirements for specialized diets.
Suppliers in this space range from agile artisan bakeries specializing in small-batch, handcrafted bars for startups, to large-scale facilities equipped with multiple automated lines capable of running millions of units monthly. Some offer full turnkey solutions including ingredient sourcing and packaging design, while others operate primarily as toll manufacturers, processing customer-supplied materials.
To successfully partner, buyers should arrive with a well-developed concept, including target finished good specifications (FGS), desired certifications (e.g., USDA Organic, Non-GMO Project Verified, Kosher), and realistic volume projections. Manufacturers expect clarity on desired shelf-life, allergen considerations, and packaging format (e.g., flow-wrap, carton).
A significant trend in energy bar manufacturing is the increasing demand for 'free-from' claims, driving innovation in ingredient sourcing and dedicated production lines. This includes bars free from gluten, dairy, soy, or artificial sweeteners, often requiring manufacturers to implement stringent cross-contamination protocols and obtain specific third-party certifications.
Company Directory
39 companies nationwide
AMP UP Sports Nutrition manufactures energy bars, which are baked fresh in Ohio Amish Country using local, healthy ingredients. The company also offers a range of sports nutrition shakes. They were recognized as the #19 Fastest Growing Company in America by INC Magazine.
Based in Lufkin, TX, Atkinson Candy Co. is a family-owned confectionery manufacturer with over 90 years of experience. They produce a variety of candy bars, including Peanut Butter Bars and Chick-O-Stick, offering their products to industrial wholesale customers.
Based in Denver, CO, Basecamp Co-Pack is a cold process raw food manufacturer providing co-packing services. They specialize in producing bars, bites, powdered drink mixes, baking mixes, spices, oatmeal, teas, and various dry blends. The company assists businesses with custom food product manufacturing.
Better Being Co. is a whole-body wellness enterprise focused on developing, manufacturing, marketing, and distributing trusted health and wellness products. The company is dedicated to helping individuals achieve exceptional health and well-being through their comprehensive range of solutions.
Big Brands LLC specializes in contract manufacturing for functional food and nutrition bars. They provide comprehensive services for the development, formulation, and manufacturing of custom bars, including chocolate-covered varieties. Their expertise supports clients in bringing unique bar products from concept to market with high-quality production.
Based in Nashville, TN, Coalition Foods is a contract food manufacturer and private labeler specializing in nutrition bars, powders, mixes, and snacks. They partner with brands from product development through manufacturing to deliver custom food solutions.
Based in Gresham, OR, Eclaire Health specializes in precision manufacturing of bars and bites for various brands. They offer cutting-edge capabilities including multi-layer slabbing, extrusion lines, advanced caramel systems, and custom formulations. The company produces classic confections, caramel bars, aerated protein bars, and functional chocolates with flexible production solutions.
FoodPharma is a contract developer and manufacturer specializing in functional food delivery systems, notably nutritional bars. The company offers custom formulation and manufacturing for soft chews and bars, drawing on confectionery expertise and advanced technologies. It helps nutrition brands produce high-quality, functional products, including plant-based options.
Based in Cuyahoga Falls, OH, Main Street Gourmet specializes in custom granola, cookies, muffins, and dessert bars. They provide comprehensive customization services and production for foodservice and retail markets, offering tailored solutions for clients seeking energy bar manufacturing capabilities.
Mount Franklin Foods is a contract and private label manufacturer of packaged goods. The company specializes in producing a diverse range of snack bars, including nutrition, protein, granola, and cereal bars. They also offer a full line of non-chocolate candy manufacturing services.
Based in Anaheim, CA, Nellson specializes in custom formulation and manufacturing of nutritional bars, including vegan protein bars. The company provides full-service research and development expertise, ensuring product efficacy, consistency, and extended shelf life. Nellson also offers powder manufacturing capabilities.
Based in Cato, NY, Nutrition Bar Confectioners is a family-owned manufacturer of nutritional and energy bars. Since 1978, the company has produced millions of bars annually, offering consistent and reliable manufacturing and packaging solutions. Their state-of-the-art facilities are equipped with Kosher and Organic certifications.
Based in Chicago, IL, Nutrivo is a nutrition supplement manufacturer with over 35 years of experience. The company provides contract manufacturing services for a diverse range of nutritional products, serving brands within the supplement industry.
Based in Milwaukee, WI, Olympia Granola specializes in manufacturing hearty, naturally energizing granola and trail bars. They use only 100% honey, avoiding artificial sweeteners. The company offers custom manufacturing services for inclusively crafted bars, free from gluten, dairy, peanuts, oil, and soy.
Based in Bethlehem, PA, PennPak Solutions co-manufactures nutritional bars, specializing in energy-boosting and protein-packed varieties. They utilize state-of-the-art technology for taste and nutritional value. The company also provides expertise in powdered hydration and supplement solutions.
Based in Itasca, IL, Prinova Global provides contract manufacturing services for sports and lifestyle nutrition products. With over 750,000 sq ft across state-of-the-art facilities in the United States, they specialize in producing a range of nutritional items, including energy bars.
Based in Marietta, GA, Pure Bliss Organics offers co-packing services for organic, gluten-free energy bars, snack bites, and granola. They focus on real food ingredients and handle manufacturing volumes from 10,000 to 20,000 units per month for bars and bites.
Based in Valencia, CA, Simpson Labs is a contract manufacturer specializing in sport nutrition supplements and general wellness products. They offer full-spectrum nutraceutical innovation, providing premix and formulation services for finished goods. The company supports diverse dietary supplement and nutrition brands.
Based in Eden Prairie, MN, SunOpta manufactures better-for-you snacks, including pure organic fruit bars, for top brands and retailers. They also produce plant-based beverages and nutritional drinks. The company provides customized supply chain solutions across North America, focusing on high-quality and sustainability-forward offerings.
The Healthy Baking Company, based in Lafayette, CA, manufactured vegan and gluten-free energy bars. Using clean, whole superfood ingredients, they provided nutritious and delicious bars for sustainable, balancing energy. Products were doctor-recommended, allergen-friendly, low glycemic, and catered to health-conscious individuals and athletes.
The Vegan Copacker is a dedicated vegan food manufacturer and copacker, specializing in white-label bakery solutions and food packaging services. Operating SQF and GMP-certified facilities in Chicago, IL, and San Diego, CA, they partner with emerging vegan brands, ensuring high standards for product safety, cleanliness, and quality.
American Foods provides turnkey contract manufacturing and private-label production services for the food industry. Based in Pelham, NH, the company delivers consistent quality and scalable solutions for food products, including custom packaging and store brand manufacturing. They specialize in contract filling and producing various food items.
Based in West Caldwell, NJ, Vitaquest International LLC is a dietary and sports nutrition supplement manufacturer. The company offers contract manufacturing services for custom powder, capsule, and tablet formulations. They specialize in producing health-promoting nutraceuticals and functional foods for over 500 brands.
Based in Fort Worth, TX, Whatever's Healthy offers co-packing for dry powders such as protein and superfood mixes, and dry sweeteners. They are SQF certified with HACCP-based food safety systems, holding USDA Organic, Kosher, and Non-GMO certifications. The company also supplies bulk healthy dried fruits and natural sweeteners.
Based in Cherry Hill, NJ, Willings Nutraceutical provides turnkey dietary supplement manufacturing and contract packaging services. They produce capsules, softgels, tablets, powders, and gummies for the vitamin, supplement, and sports nutrition markets. Operating in FDA-certified and NSF GMP facilities, the company offers comprehensive solutions from concept to fulfillment.
Element Bars, Inc. manufactures custom nutrition bars, supporting brands with their unique product vision and recipes. They provide private label solutions, accommodate testing with low minimums, and offer comprehensive manufacturing capabilities. The company emphasizes gluten-free certifications and third-party auditing for quality assurance.
Tandem Foods is a contract manufacturer specializing in better-for-you nutritional snacks, including energy bars. They partner with brands to produce high-quality, innovative food products, emphasizing collaborative development and manufacturing processes for the snack market.
Based in Vallejo, CA, All Points Manufacturing, LLC specializes in functional food, nutritional manufacturing, and co-packing services. They offer state-of-the-art solutions for a range of products, including liquids, creams, and lotions, making them a direct provider for energy bar manufacturing needs.
Based in Ventura, CA, Novotech Nutraceuticals, Inc. specializes in providing manufacturing and product development services for the nutritional supplements and functional food industries. The company also serves the pharmaceuticals sector and holds several U.S. patents for its innovative formulations.
Earth Ranch specializes in contract food manufacturing and co-packing solutions for various food products. The company offers private labeling services, supporting brands with research and development for new food products.
Based in Milford, PA, Econo-Pak offers high-volume contract food co-manufacturing and packaging services. They specialize in granola, protein, and energy bars, providing solutions for wrapping, pouching, bagging, and cartoning. The company is SQF Level 3, FDA, Costco, Organic, and Gluten-Free certified, ensuring quality and safety for commercial food brands.
Flagstone Foods offers contract manufacturing services for national brands, specializing in products within the snack nut, trail mix, and dried fruit categories. The company operates its own manufacturing facilities, providing comprehensive solutions for various snack food applications, including those suitable for energy bars.
Based in Vista, CA, Health Specialties Manufacturing, Inc. provides cGMP certified nutraceutical and supplement manufacturing. This Sports certified and Health Canada-licensed facility offers comprehensive services for innovators, including finished product development for private label brands, and raw ingredients supply.
Based in Downers Grove, IL, Maker's Pride is a U.S. co-manufacturer specializing in scaled functional bar production. With a decade of experience, they offer contract food and packaging solutions. Services include R&D, commercialization, and logistics, ensuring high quality for food items.
Sterling Foods, based in San Antonio, TX, is a long-standing manufacturer specializing in the development and production of diverse specialty bakery products. With roots dating back to 1971, the company leverages extensive experience to produce a wide range of goods, including nutritional and snack bars, for commercial clients.
Wellington Foods Incorporated is a contract manufacturer specializing in custom dietary supplements. Based in Corona, CA, the company leverages over 40 years of experience to develop and produce a variety of nutritional products, including liquid formulations, for B2B partners in the nutrition industry.
Based in Youngstown, OH, Barfections specializes in contract bar manufacturing, offering recipe development and packaging assistance. With over 75 years of collective ownership experience in food and bar production, they craft delicious, nutritious bars using quality ingredients, focusing on quality and transparency for their clients.
Based in Monterey Park, CA, YouBar specializes in the co-manufacturing and private label production of protein, nutrition, and energy bars. They offer comprehensive development and manufacturing services for businesses, including diet book authors and nutritionists. YouBar also produces pastries and snacks, supported by an innovation center.
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How to Choose a Company
- Verify production capabilities beyond claims: Insist on understanding their actual run rate for bars similar to yours and their experience with specific processes like cold extrusion versus slab & cut, especially if a unique texture or ingredient inclusion is critical.
- Scrutinize food safety and quality certifications: For mainstream retail, demand SQF Level 2+, BRCGS, or FSSC 22000 certification. For specialized markets, verify USDA Organic, Kosher, Halal, or Gluten-Free Certification and inquire about their dedicated allergen control programs.
- Assess ingredient sourcing and supply chain robustness: Determine if they offer a full turnkey solution or expect you to source key ingredients. Probe their vendor qualification process and contingency plans for raw material shortages, particularly for novel proteins or specialized botanical extracts.
- Understand their approach to Minimum Order Quantities (MOQs) and lead times: Many first-time buyers underestimate how high MOQs can be (often 25,000-50,000 bars per SKU) and how long it takes from concept to first production run (6-12+ months including R&D, stability testing, and packaging procurement).
- Evaluate packaging line versatility: Confirm their ability to handle your desired primary and secondary packaging formats, whether it's standard form-fill-seal flow-wrapping, custom carton boxing, or multi-pack configurations. Misalignment here can lead to costly manual packing or require expensive packaging line retooling.
Frequently Asked Questions
What's the typical Minimum Order Quantity (MOQ) for new energy bar formulations?
MOQs for energy bar manufacturers vary significantly but are rarely below 25,000 to 50,000 bars per SKU for a contract manufacturer. This minimum often covers the cost of ingredient procurement, production line setup, and specialized packaging film runs. Startups might find micro-batch co-packers for smaller runs (5,000-10,000), but expect a higher per-unit cost.
How do energy bar manufacturers ensure product shelf-life and stability?
Manufacturers ensure shelf-life through a combination of formulation expertise, ingredient quality, controlled processing environments, and rigorous accelerated and real-time shelf-life stability testing. They evaluate factors like water activity (aw), pH, moisture content, and microbial growth, along with sensory attributes, over time to determine an accurate 'Best By' date.
What's the difference between cold extrusion and slab & cut processes for energy bars?
Both cold extrusion and slab & cut are common methods for forming energy bars without heat. Cold extrusion pushes a dense, dough-like mixture through a die to create a continuous rope, which is then cut into individual bars. This method is excellent for uniform size and density. Slab & cut involves pressing the mixture into a large, flat slab, which is then sliced into bars. Slab & cut can be more forgiving for formulations with larger inclusions like whole nuts or fruit pieces, potentially offering a more 'rustic' texture, but may have slightly less size consistency than extrusion.
What role does a Finished Good Specification (FGS) play in sourcing energy bar production?
The Finished Good Specification (FGS) is your blueprint. It's a comprehensive document detailing every aspect of your energy bar, including ingredient list (with percentages), nutritional panel, allergen declarations, physical dimensions, weight, texture profile, packaging materials, shelf-life requirements, and quality control parameters. Providing a clear, detailed FGS upfront is critical; it minimizes miscommunication, ensures accurate quoting, and acts as the legal standard for quality and performance between your brand and the manufacturer.