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Last updated: January 2026
This directory lists 21 polycarbonate sheet manufacturers across the United States, from specialized extruders producing multiwall sheets for architectural glazing to high-volume producers of general-purpose utility sheet for industrial applications.
Buyers engage these manufacturers to solve a range of demanding application problems, from developing bullet-resistant laminates requiring exceptional impact strength to crafting durable outdoor signage that must maintain UV stability for decades. The technical challenges often revolve around balancing properties like scratch resistance through hard-coating options, ensuring minimal internal stress for precision thermoforming, and achieving specific light transmission or diffusion characteristics for LED lighting components.
The supplier types in this sector vary significantly. You'll find large-scale prime resin manufacturers who also operate extensive extrusion lines, offering a wide array of standard and specialty grades directly. On the other end are smaller, agile extruders focusing on niche products like bespoke colors, specific thicknesses, or specialized finishes, often catering to smaller MOQs. Some suppliers may specialize in high-performance grades like abrasion-resistant sheets or those with advanced flame retardancy, while others are geared towards high-volume, cost-effective general-purpose applications.
21 companies nationwide
Advanced Plastic Extrusion, LLC is a manufacturer of high-quality plastic sheets and rolls, offering both mono-layer and multi-layer products. The company extrudes a wide variety of plastic resins, including ABS, PC/ABS, Acrylic, HIPS, and TPO, catering to diverse industrial and commercial needs.
Based in Dayton, OH, Apogee Plastics Corporation specializes in custom thin gauge polycarbonate sheet extrusion. The company manufactures sheets ranging from .035" to .110" thick, providing tailored polycarbonate solutions for industrial and commercial B2B clients.
Based in Evansville, IN, Crescent Plastics Incorporated specializes in custom polycarbonate extrusions and comprehensive polycarbonate fabrication. They provide thermoplastic polycarbonate solutions for diverse application needs, serving industrial and commercial customers with tailored manufacturing services for various projects.
ePlast.com manufactures polycarbonate sheets in the USA, offering easy-to-install, low-maintenance solutions for various applications. Their products are ideal for roofing, greenhouses, pergolas, and room enclosures, with direct delivery available. Based in Monona, WI, they serve customers seeking American-made polycarbonate.
Exolon Group manufactures UV resistant polycarbonate and thermoplastic sheets for various applications. The company provides multi-panel facade designs, sustainable sheet solutions, and high optical quality solid polycarbonate sheets. Their products are suitable for architectural uses, offering long-term weather resistance and performance.
Based in Huber Heights, OH, Fukuvi USA, Inc. specializes in plastic profile extrusion, working with various raw materials including polycarbonate, PVC, ABS, and acrylic. The company leverages state-of-the-art coextrusion techniques and offers onsite processing and fabrication capabilities, focusing on custom solutions that meet tight tolerances for diverse product applications.
Gallina USA manufactures and extrudes polycarbonate sheets, profiles, and building panels for diverse daylighting applications. Based in Janesville, WI, the company offers Policarb® and arcoPlus® product lines, providing complete glazing systems to architects, designers, fabricators, distributors, and contractors across North America.
Based in Bad Axe, MI, Gemini Group is a family of manufacturing companies specializing in engineered plastic products and metal tooling. They offer profile extrusion, co-extrusion, technical blow molding, and two-shot injection molding services. The group leverages its expertise with specialty materials to produce complex plastic profiles for various OEMs and suppliers.
Based in Hastings, MN, Intek Plastics, LLC. provides custom plastic extrusion and injection molding services. They produce complex extrusions and profiles using materials like polycarbonate, PVC, and TPEs. Specializing in engineering-grade resins, the company delivers functional and reliable components for demanding B2B applications.
Macrolux USA, based in Grand Prairie, TX, manufactures high-quality polycarbonate sheets. They provide multiwall, solid, and specialized polycarbonate systems with UV protection, ideal for natural lighting and roofing. Their products serve industrial, commercial, architectural, and residential projects, available in diverse structures and colors.
Based in Kutztown, PA, Palram Industries is a manufacturer and supplier of polycarbonate sheets and PVC solutions. The company offers a wide range of thermoplastic technology solutions for various applications, including enhancing outdoor spaces, architectural projects, visual communication, and crop protection.
RapidMade, based in Portland, OR, specializes in plastic manufacturing, offering thermoforming for polycarbonate sheets. They provide rapid prototyping and production services, including 3D printing, CNC machining, urethane casting, sheet metal, and injection molding. The company serves industrial and commercial clients with diverse fabrication needs.
Based in Coppell, TX, ShapesPlastics specializes in comprehensive plastic fabrication services. The company offers precision cutting and custom cut-to-size solutions for a variety of plastic materials, providing expert guidance to fulfill diverse plastic needs for commercial and industrial applications.
Based in York, PA, US Plast Inc. manufactures multi-wall and solid polycarbonate sheets, in addition to corrugated polypropylene sheets. Operating from a 104,000-square-foot facility, the company supplies distributors across architectural design, construction, signage, medical, and industrial packaging industries, emphasizing US-made quality and competitive pricing.
Based in Austin, TX, POLYVANTIS manufactures LEXAN™ polycarbonate film and sheet products, recognized for high optical quality and impact strength. Their materials provide solutions for security glazing, signs, displays, mass transportation, building and construction, and electronics applications, offering lightweight and durable performance.
Based in Ivyland, PA, HF Manufacturing Corp. manufactures a range of plastic building panels, including Unitrex® polycarbonate and Phase-2® PVC sheets. They produce heavy-duty, corrugated, and multi-wall panels for roofing, siding, glazing, and architectural applications, serving industrial, commercial, and DIY markets.
Pexco specializes in custom plastic extrusion and injection molding services. They work with high-performance polymers, creating diverse solutions for various industries. The company provides manufacturing capabilities across North America, including facilities in the United States.
Based in Columbus, OH, Plaskolite manufactures TUFFAK UV polycarbonate sheets, noted for enhanced UV resistance, weatherability, and superior impact strength. They also produce OPTIX G BR sheets and offer medical-grade polymers. The company specializes in thermoplastic innovation for various applications.
Based in Plainwell, MI, Preferred Plastics, Inc. specializes in custom plastic extrusion, producing parts and components for industrial and consumer applications. The company offers polycarbonate kiln stickers and other custom products, leveraging innovative extruding processes and 3D printing support.
Primex, based in Richmond, IN, is a large custom plastic sheet extruder. The company manufactures unique sheet and roll products for various applications, offering sustainable plastic solutions. With extensive expertise and capacity, Primex operates multiple specialized facilities across the United States.
Based in Oklahoma City, OK, Regal Plastics provides bulk and custom cut-to-size SkyPoly polycarbonate multiwall panels and sheets. The company offers comprehensive plastic fabrication services, including CNC routing, laser cutting, and thermoforming, delivering tailored solutions for diverse needs.
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The absolute most critical factor is the quality and thickness of the co-extruded UV stabilization layer. Don't simply accept "UV resistant." Inquire specifically about the UV protection package used (e.g., type of UV absorber, whether it's on one or both sides) and request accelerated weathering test data (like ASTM G154 or G155) to quantify its expected lifespan. A thin or poorly formulated UV layer will lead to rapid yellowing and embrittlement, regardless of the base resin quality.
For security or protective glazing, you need to specify more than just "high impact." Look for manufacturers who can provide sheets tested to specific standards relevant to your threat level. For instance, for forced entry, refer to UL 752 (Ballistic Resistance of Glazing Materials), specifying the desired level (e.g., Level 1 for small caliber handguns, up to Level 8 for high-powered rifles). For general industrial protection, refer to ASTM D256 (Izod Impact Strength), but understand this is a material property test, not an end-use application rating. Discuss the specific threat and desired protection with the manufacturer, as they may recommend multi-layer laminates or specific sheet thicknesses.
When sourcing for precision thermoforming or cold bending, critical considerations are internal stress, sheet thickness consistency, and material grade. High internal stresses in the sheet can lead to crazing or cracking during forming, especially with tight radii. Ask manufacturers about their stress-relieving processes post-extrusion. For thermoforming, inquire about gauge consistency across the sheet, as variations can lead to uneven wall thickness in the formed part. For cold bending, ensure the specific PC grade is suitable, as some specialized grades have lower ductility. Always provide your design drawings and forming specifications to the manufacturer to ensure they recommend the optimal sheet type and thickness for your process.