Based in Arlington, TX, ABR Industries manufactures a full line of American-made coaxial (RF) cable assemblies. The company is a supplier of premium RF and microwave assemblies, supporting applications up to 20 GHz. They serve commercial sectors, offering robust solutions for various electronic systems.
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Military Cable Assembly Manufacturers
Last updated: January 2026
This directory lists 112 military cable assembly manufacturers across the United States, from specialized fiber optic harness builders for avionics to large-scale producers of multi-branch power distribution assemblies for ground vehicles.
Buyers in this category are typically solving critical problems related to operational uptime, data integrity, and system survivability in harsh environments. They need assemblies that can withstand severe electromagnetic interference (EMI), extreme temperatures, and chemical exposure, often requiring solutions like overmolding, advanced shielding, or integrated strain relief. This isn't just about connecting two points; it's about ensuring a reliable signal path for sophisticated sensor arrays or secure data transmission via a MIL-STD-1553 data bus under battle conditions.
The manufacturers in this space vary significantly. Some are highly specialized, focusing on particular types of assemblies like high-flex robotic cables for ordnance or complex RF harnesses for radar systems. Others offer broader capabilities, handling everything from simple point-to-point discrete wire assemblies to intricate multi-leg harnesses with integrated circuit boards and potting. Understanding whether a supplier is primarily a high-volume production house or excels in low-volume, high-mix custom builds is crucial for alignment.
To engage effectively with these manufacturers, buyers should arrive with a clear Statement of Work (SOW), detailed 2D/3D CAD models, wire lists, and a comprehensive Bill of Materials (BOM) that specifies all connectors, wires, and auxiliary components. Suppliers will expect to see compliance requirements explicitly outlined, including relevant IPC standards (e.g., IPC/WHMA-A-620 Class 3), AS9100 registration, and any necessary DFARS or ITAR flow-down clauses. Providing clear acceptance criteria and anticipated environmental stress screening (ESS) requirements upfront saves significant time.
A key trend impacting this category is the push for enhanced cybersecurity at the hardware level, leading to demands for more secure interconnects and tamper-evident solutions. There's also a growing emphasis on modularity and reparability in the field, driving interest in custom connector designs and more robust, field-serviceable components. Furthermore, the increasing complexity of integrated systems means manufacturers are being asked to provide more value-add services like full system integration testing, not just assembly.
Company Directory
112 companies nationwide
Based in Hampshire, IL, American Precision Assemblers, Inc. manufactures custom cable assemblies, wire harnesses, and electronic sub-assemblies. They produce aerospace cable harnesses for demanding environments, holding ISO 9001:2015 and AS9100D certifications, indicating strong capabilities for military and defense applications.
Based in Duluth, MN, American Precision Avionics is a contract manufacturer specializing in custom wiring harnesses and cable assemblies. With over 14 years of experience, the company provides box builds and wire services for the aerospace industry, including complex commercial aviation planes and jets.
Based in Fremont, CA, BAYCABLE manufactures custom cable assembly solutions, encompassing electro-mechanical and molded assemblies, coil cords, and specialty cables. Serving OEMs and ODMs, they are ISO 13485:2016 & ISO 9001:2015 certified and offer in-house IPC-620 trainers, ensuring high-quality, reliable products.
Belden manufactures tactical audio/video communications cables specifically designed to support military applications. These robust, re-deployable cables are also utilized for outdoor news gathering, sporting events, and other scenarios demanding reliable, high-performance connectivity solutions.
BENCOR LLC is a U.S. Department of State Certified Manufacturer, ITAR Registered, and ISO 9001:2015 certified for quality management systems. Based in Brenham, TX, the company likely provides manufacturing services for military and defense applications, serving clients across Texas and the wider United States.
Based in Fairfield, NJ, Bergen Cable manufactures custom wire rope and cable assemblies since 1942. They deliver premium-quality products for aerospace, marine, electronics, and transportation industries. Specializing in custom aerospace cable assemblies, Bergen Cable meets the rigorous demands of military aviation, along with safety and control cables.
Based in Vista, CA, Cability, Inc. manufactures custom wire and cable assemblies, specializing in Mil-Spec cable assemblies for military and aerospace applications. They also serve the automotive, heavy equipment, telecom, and industrial markets with custom solutions. Cability provides design assistance and offers various value-added services.
Based in Fremont, CA, Cable Connection specializes in the design and manufacture of custom cable assemblies. They serve critical sectors including aerospace and defense, providing reliable and high-performance interconnect solutions tailored to stringent industry requirements.
Cable Connections manufactures specialized cable assemblies and custom wire harnesses for military, aerospace, and industrial markets. As an ITAR-Certified contractor, the company is qualified for Department of Defense contracts. Products are 100-percent tested and built to exact customer specifications, ensuring high quality with a documented control process.
Based in Archbald, PA, Cable Associates is a USA custom cable assembly manufacturer established in 1989. The company provides custom harnesses, fiber optic, copper, and RF cable assemblies, alongside contract manufacturing services. It holds AS9003 certification and is ITAR Compliant.
Calmont Wire & Cable, based in Santa Ana, CA, designs and manufactures custom wire and cable solutions. With over five decades of innovation, they provide high-quality cables for military, aerospace, and medical applications, specializing in those utilizing Mil Spec sub-components to meet stringent industry requirements.
Based in Tipp City, OH, Captor Corporation manufactures custom cable assemblies and wire harnesses. The company specializes in design and fabrication services for military and aerospace applications, providing tailored solutions for demanding environments.
Based in Colorado Springs, CO, Carrio Cabling is a USA military cable assembly manufacturer. The company designs and builds custom cable assemblies, with operations since 1988. They maintain ISO 9001:2015 and ISO 13485:2016 certifications, holding a CAGE code, to meet defense sector requirements.
Based in Irvine, CA, Carr Manufacturing Company specializes in custom aerospace and military-grade cable assemblies and wire harnesses. They produce mil-spec products designed for harsh, critical environments, ensuring mission-critical reliability. This woman-owned business also provides box build and power supply integration services for diverse industries.
Casmo Cable manufactures high-performance, mil-spec wires and cables for extreme operating conditions. Serving aerospace, aircraft, UAVs, and defense industries, their products are compliant with AS/EN/MIL-STD. The company operates two production sites totaling 200,000 sq ft with 400 employees.
Based in El Paso, TX, Cesar-Scott Inc. specializes in custom-designed electromechanical assemblies. The company provides tailored manufacturing solutions, including military cable assemblies, for demanding industrial, automotive, aerospace, and defense applications, ensuring high-quality, application-specific components.
Based in Channelview, TX, Champlain Cable is an American manufacturer of innovative, high-performance cables. The company specializes in solutions for extreme environments, including advanced Navy data communications cables, serving military and industrial sectors with over 60 years of expertise in custom cable manufacturing.
Circuit Assembly, LLC specializes in custom cable and wire harness manufacturing for diverse industries. Based in Irvine, CA, the ISO-9001:2015 certified company produces high-quality military-grade and commercial cable assemblies, wire harnesses, alongside box build and panel assemblies.
Based in Stuart, FL, Coaxicom is an ITAR Compliant US manufacturer specializing in American-made RF microwave components. The company produces a wide range of products including connectors, adapters, terminations, and cable assemblies for various military and commercial applications.
Based in Toledo, OH, Connectronics Corp. is a custom manufacturer of specialized connectors and interconnection systems. They produce custom military cable assemblies and connectors engineered for extreme environmental conditions, supporting both legacy and modern defense systems. Their solutions handle high voltage, high current, and underwater applications.
Based in Fort Worth, TX, CIA&D (Cooperative Industries Aerospace & Defense) specializes in producing wiring harnesses and interconnects. The company provides critical solutions for commercial and military aircraft applications, in addition to serving various industrial sectors.
Amphenol Custom Cable manufactures American-made custom cable assemblies, specializing in fiber optic, RF, and copper solutions. They provide complete interconnect solutions for defense contractors, avionics, and aerospace integrators, offering robust engineering support and custom design services.
Davida Technology Partners, based in Santa Ana, CA, specializes in manufacturing custom cable assemblies, wire harnesses, and systems integration. They are AS9100 Certified and ITAR Registered, supporting Defense and Aerospace customers' missions. The company focuses on quality, fast turnaround, and advanced technology.
Based in San Jose, CA, DC Electronics manufactures custom cable wire harnesses and assemblies. They provide flexible, high-density, overmolded, and discrete assemblies for high to low volume production. The company specializes in serving the aerospace and military, medical, and industrial equipment industries.
Based in Vista, CA, DDH Enterprise, Inc. is a contract manufacturer specializing in military/air wire harnesses and cables, offering comprehensive solutions for assembly, wiring, and integration. They also provide custom medical device cables, power cables, flat ribbon IDC, flat flex cables, and box build services.
Based in Oakland, CA, Digicom Electronics Inc. manufactures high-quality cable assemblies designed to withstand tough environments. They specialize in secure builds for defense-grade electronics, aerospace flight-critical systems, medical devices, industrial automation, and rugged transport applications.
Based in Garden Grove, CA, El-Com Systems manufactures custom wiring harnesses and cable assemblies. With over 30 years of experience, they provide comprehensive manufacturing services, including electro-mechanical sub-assemblies and box-builds, for Military/Defense, Space, Aerospace, and Medical markets.
Elite Harness manufactures electrical wire harnesses and custom cables to customer specifications. The company serves various industries, including aerospace and defense, heavy industry, transportation, and agricultural equipment. They utilize advanced equipment to ensure precision and reliability.
Based in Simi Valley, CA, EMLinQ LLC provides electronics manufacturing services, specializing in ITAR-compliant cable assembly for sensitive applications. They offer comprehensive solutions from prototype to high volume requirements, including PCBA assembly, conformal coating, and box builds, serving diverse industries.
Epec is a direct provider of military cable assemblies and wire harnesses. The company leverages extensive manufacturing capabilities to offer custom-engineered solutions, delivering high-performance interconnect products. Epec specializes in meeting stringent military specifications for demanding defense applications, ensuring seamless delivery of complex, robust systems.
Based in Round Rock, TX, East/West Manufacturing Enterprises specializes in electronics contract manufacturing for the Aerospace & Defense industry. The company provides cable and wire harness assembly services, PCB assembly, box builds, and system integration. East/West is AS9100, ISO certified, and ITAR registered.
Based in Irvine, CA, Federal Custom Cable specializes in custom RF and microwave cable assemblies, offering comprehensive testing including VNA. The company provides a range of RF components and serves critical operations within the military and aerospace sectors, evidenced by their ISO 9001:2015 + AS9100D certification.
RLH Industries, Inc., based in Orange, CA, designs and manufactures fiber optic equipment and cable assemblies. They specialize in tactical fiber cable assemblies, including those with reels, pull sheaths, and SC connectors, built to custom lengths, along with enclosures and complete fiber optic solutions.
Fiber Savvy specializes in manufacturing Military Tactical Fiber Optic Cables (MIL-TAC) for harsh outdoor applications. Made in the USA, they provide custom-length bulk fiber, pre-loaded fiber patch panels, and pre-terminated fiber assemblies with various connection options, including pull eyes.
Based in Denville, NJ, General Reliance specializes in the manufacture of engineered military cable assemblies. The company provides these critical components for a wide range of military, aerospace, and defense applications. They offer solutions designed for demanding environments and specific performance requirements.
GET Engineering designs and assembles military-grade cables and connectors in-house. They also provide MIL-STD-1397C adapters and High Density Input Output (HDIO) products. Serving defense customers globally, GET offers robust military and industrial solutions, specializing in NTDS, I/O, and embedded communication systems.
Based in Glendale, CA, Glenair, Inc. manufactures high-reliability connectors and custom cable assemblies. They specialize in interconnect solutions for mission-critical land, sea, air, and space applications, serving the defense, aerospace, and industrial sectors with robust and dependable products.
HiRel Connectors, Inc. specializes in designing and manufacturing custom and MIL-SPEC interconnect products and reliable electrical cable assemblies. Founded in 1967, the company provides systems primarily for military-based applications, including aircraft, engine, spacecraft, and missile systems, ensuring durability under extreme conditions.
ISC offers comprehensive contract manufacturing services for military suppliers, specializing in land and defense systems. With over 25 years of industry experience, the company provides robust manufacturing capabilities for critical defense applications, likely including specialized military cable assemblies.
KITCO Fiber Optics specializes in the manufacturing of fiber optic cable assemblies and related components for demanding military applications. The company provides ground tactical, maritime, and aerospace solutions, including TFOCA II® terminations, often identified with National Stock Numbers (NSN).
Based in Austin, TX, Kodiak Assembly Solutions, LP is an ITAR-certified electronic manufacturing services provider. They specialize in high-mix PCB assembly, turnkey system integration, and box build assembly for complex devices. Offering advanced testing, material traceability, and engineering support, they handle production from prototype to high-volume.
Based in Franklin, OH, Koehlke Components, Inc. manufactures custom and standard cable assemblies onsite at their Ohio headquarters. They provide comprehensive engineered solutions, specializing in cable assembly, connector innovation, electro-mechanical assembly, overmolding, and testing services for various industries.
Based in Brisbane, CA, LeeMAH Electronics is an ITAR registered contract manufacturer specializing in custom cable and electronic assemblies. With AS-9100D certification and adherence to NASA STD 8739.4, they provide manufacturing solutions for the aerospace and defense industries, utilizing automated wire cutting and crimping.
Based in Norridge, IL, Lexco Cable is a manufacturer specializing in custom wire rope and cable assemblies for diverse applications. The company provides tailored solutions, including for the aircraft industry, and offers custom fabrication. Clients can specify cable diameter, construction, material, coating, and end fittings to meet unique project requirements.
Loos & Co., Inc., headquartered in Michigan City, IN, manufactures high-quality aircraft cables and specialty wire ropes. With AS9100 Aerospace Certification, the company meets stringent requirements for aerospace and defense applications. They provide robust cable solutions for industrial and military sectors.
M3 Distribution, based in Tomball, TX, specializes in manufacturing custom cable assemblies, wire harnesses, and Mil-Spec assemblies. The company provides a range of electromechanical and box build solutions, serving various industrial and commercial sectors with specialized assembly requirements.
Based in Austin, TX, Megladon Manufacturing provides high-quality fiber optic solutions, specializing in industrial and military connector and cable assemblies. The company utilizes patented HLC® technology for precise endface termination. They offer customized products with on-site engineering and manufacturing capabilities, proudly made in the USA.
Meritec provides custom high-performance interconnect systems, specializing in military cables and connectors. They serve numerous divisions of Mil/Aero/Marine contractors with bespoke solutions designed for demanding applications in the defense sector.
MilesTek provides connectivity solutions, including on-demand and custom cable assemblies for military, aerospace, industrial, and government applications. Based in Lewisville, TX, the company specializes in MIL-STD-1553 and Ethernet products such as data bus couplers, connectors, bulk cable, and fiber optics. They offer high-quality products with quick turnaround and same-day shipping.
Based in Richardson, TX, Micro Technology Services, Inc. (MTSI) offers contract engineering and microtechnology manufacturing solutions. Specializing in hardware and PCB design, MTSI designs and builds high-quality products. They are ITAR compliant, serving defense and space industries, and handle urgent PCB projects.
MJM Industries is a custom contract manufacturer specializing in high-quality, custom overmolded cable and wire harness assemblies, including coaxial cables. Based in Northeast Ohio, the company provides robust solutions for performance and reliability across various markets. Services include robotic soldering, ultrasonic welding, and product design.
Based in Eau Claire, WI, Minnesota Wire specializes in manufacturing high-temperature, ruggedized cable and wire options. The company produces MIL-SPEC cables for diverse applications, ensuring robust and reliable solutions for demanding environments, directly serving the military cable assembly sector.
OneMonroe designs and manufactures custom-engineered, military-grade cable and wiring solutions for the defense and military sectors. Based in North Branford, CT, the company specializes in built-to-order parts and custom products, serving diverse manufacturers and industries with tailored solutions.
Prysmian Group manufactures a wide range of wire and cable solutions, including those qualified for MIL-SPEC standards for military and defense applications. They offer over 5,000 standard constructions, such as ground combat cables. The company operates 40 facilities across the United States, emphasizing domestic manufacturing to meet federal standards.
New England Wire Technologies designs and manufactures custom cables built to endure the most rigorous electrical, mechanical, and environmental conditions. With over a century of expertise, the US company provides high-performance wire and cable solutions, suitable for demanding military cable assembly applications.
Based in Chatsworth, California, NewVac LLC, operating as the American Defense Interconnect Division, is a small business manufacturer. The company specializes in producing robust interconnect solutions for military and defense applications, providing reliable custom cable assemblies for critical defense systems.
Based in Maple Grove, MN, Nortech Systems designs and manufactures complex wire, cable, and interconnect assemblies for demanding applications. They provide robust aerospace and defense interconnect solutions, including flexible circuits for military wearable technology, and offer system-level assembly and test.
Pasternack, based in Irvine, CA, specializes in the design and manufacture of highly reliable military-grade RF components and cable assemblies. They offer MIL-DTL-17 high reliability RF coaxial cable assembly series, engineered to meet MIL-STD environmental test conditions, alongside ready-to-ship 5G RF solutions.
Philatron Wire and Cable is a full-service custom wire and cable manufacturer. The company offers free design services for various cable solutions and serves industrial markets, including airport ground support applications.
PIC Wire & Cable manufactures high-performance cabling solutions and specialized cable assemblies for mission-critical aerospace and defense applications. They provide premium interconnect cables for RF, video, data, and high-frequency needs, along with D38999-style MACHFORCE 10G Ethernet connectors designed for rugged military systems.
Based in Garland, TX, Pinner Wire & Cable manufactures custom cable and wire harness assemblies for diverse industrial customers. Since 1991, the company has delivered high-quality products built to IPC/WHMA-A-620 compliant standards. They are ISO 9001:2015 certified and UL/CSA approved.
Promark Electronics, based in Chandler, AZ, specializes in manufacturing custom cable assemblies and wire harnesses. Serving the aerospace and defense industries, they are ITAR registered and AS9100 certified. The company offers design, prototyping, and comprehensive testing for high-reliability, military-grade applications.
Based in Lake Elsinore, CA, Primus Cable manufactures and supplies fiber optic cables and components, including tactical fiber cables. Their products, such as bulk fiber, armored fiber, and patch cords, are utilized in military data communication applications worldwide, designed for robust performance in demanding environments.
QPC Fiber Optic, LLC, based in Laguna Niguel, CA, specializes in harsh environment fiber optic connectivity. The company provides robust solutions for challenging applications, manufacturing fiber optic cable assemblies for the United States Department of Defense and NATO Militaries, as well as industrial sectors.
Based in San Diego, CA, RF Industries designs, manufactures, and distributes custom and standard cable assemblies and interconnect products. They specialize in ruggedized fiber optic and RF coaxial cable assemblies, serving diverse markets including wireless infrastructure, data communications, broadcast, and military/aerospace sectors.
Based in Culpeper, VA, Rochester Cable is a U.S. manufacturer specializing in custom electro-optical cable solutions. They design and engineer cables to withstand harsh environments, with proven applications in defense systems. The company provides precision manufacturing for critical industries worldwide.
Based in Racine, WI, RPI Harness Manufacturing specializes in producing custom cable assemblies and wire harnesses for military applications. The company provides connectivity solutions for a diverse range of military vehicles, including tanks, armored vehicles, and trucks, ensuring essential systems operate reliably.
Salt Lake Cable & Harness is an AS9100 certified and ITAR registered custom manufacturer of high-reliability cable assemblies, wire harnesses, and electromechanical assemblies. With over 30 years of experience, the company provides Spec 3 IPC build capabilities for complex applications, including military and aerospace customers.
Based in Cincinnati, OH, Strand Products, Inc. specializes in fabricating high-tolerance custom mechanical wire and cable assemblies. They serve military, aerospace, medical, and aircraft applications. The company is ITAR Registered, AS9100 Certified, and QML-6117, offering over 50 years of specialized manufacturing expertise.
Technical Cable, based in Auburn, WA, manufactures custom wire harnesses and cable assemblies, including RF cables. Holding crucial ITAR certification and UL compliance, they provide high-standard, compliant cable assembly solutions directly for military and defense industry clients.
Based in North Falmouth, MA, Teledyne Cable Solutions manufactures ruggedized cable assemblies for demanding applications. These products serve diverse sectors including subsea, defense, industrial, and medical, providing reliable connectivity in harsh environments.
Angelus is a specialized holding company providing high-performance interconnect solutions for the aerospace and defense markets. Their premium cables, connectors, and assemblies are utilized in applications such as defense aircraft and military ground vehicles. They are committed to innovation in flight and defense connectivity.
Trans Cable International, Inc. specializes in manufacturing military/defense grade cable assemblies. The company is committed to excellence and reliability, providing high-quality cable solutions for the rigorous demands of the military/defense and aerospace sectors. They focus on delivering dependable products for critical applications.
Based in Boston, MA, Trexon provides durable, custom-engineered cable assembly solutions. They specialize in ruggedized molded cable assemblies designed for mission-critical applications, ensuring continuity of power, signal, and data. Trexon serves aerospace, defense, and industrial environments, thriving in harsh conditions.
UNICOR manufactures high-performance, reliable, and rugged cable assemblies, designed for applications needing shock, vibration, and shielding. The company provides extensive prototyping and custom manufacturing capabilities for various industries. UNICOR also offers job training and skills development as part of its social mission.
Based in Oconto, WI, Amphenol Unlimited Services is a full-service manufacturer specializing in military wire harnesses and military cable assemblies. The company provides emergency quick turn capabilities for customers. They also offer low voltage wire harnesses, molded cable assemblies, and control panels for military, defense, and industrial sectors.
Proterial Cable America, Inc., based in Manchester, NH, is an ITAR compliant manufacturer of advanced materials and components for defense contracting solutions. The company provides specialized cable solutions for military applications, serving Original Equipment Manufacturers and end users with high-performance communication networks and stringent compliance.
Based in Plano, TX, Virtex manufactures high-reliability custom cable and wire harness assemblies. They deliver end-to-end electronic manufacturing solutions for critical applications in aerospace, defense, space, and medical device markets. Virtex operates six U.S. facilities.
Based in Dallas, TX, Wallace Electronics is a Woman-Owned Manufacturer of custom cable assemblies and electronic enclosures. Operating since 1977, the ISO 9001:2015 certified company serves the military, medical, industrial automation, and automotive sectors, providing precision and reliable connections.
XACT EMS specializes in designing, manufacturing, and delivering custom cable and product solutions, including cable assemblies, wiring harnesses, and panel assemblies. They provide turnkey solutions with a focus on quality and rapid turnaround, offering specific expertise in military assemblies and QPL-approved components. XACT operates a manufacturing facility in Houston, USA.
Based in Houston, TX, XACT EMS designs and manufactures MIL-SPEC and AS-grade rugged cable assemblies, overmolded interconnects, and electromechanical box builds. They serve defense, aerospace, oil & gas, and energy sectors, operating with AS9100D and IPC/WHMA-A-620 certifications.
Assembly Specialty Products, Inc., based in Cleveland, OH, manufactures custom wire rope cable assemblies. This ISO 9001:2015 certified company specializes in OEM flight control cables for commercial and military aircraft and equipment, also serving construction and highway safety applications.
Based in Braintree, MA, The First Electronics Corporation (FEC) specializes in high-reliability custom molded cable assemblies for harsh environments. They serve military and industrial customers, including prime military contractors and the Department of Defense. FEC offers rapid prototyping and high-volume production with Mil-spec connectors.
Based in Spencer, MA, Mercury Wire Products designs and manufactures custom wire, cable, and assembly solutions. With over 50 years of experience in the United States, the company specializes in custom-engineered military cables and various other application-specific cable assemblies.
Based in Chesapeake, VA, Seacoast designs and manufactures custom cable assemblies, electrical cable, and wire for military and shipbuilding industries. The company provides specialized electrical and electronic products, including fiber optic cables and connectors, tailored to meet precise customer specifications for critical environment performance.
Based in Houston, TX, XACT Technologies USA specializes in designing and manufacturing custom cables and product solutions. The company provides military assemblies, cable assemblies/harnesses, and overmolding cables for aerospace, medical, and industrial applications.
American Advanced Assemblies, based in Troy, OH, specializes in high-reliability interconnect assemblies and Class III contract manufacturing. They supply durable parts to the military, ensuring quality with ISO 9001 certification and Six Sigma strategies. The company offers product development and outsourced assembly services.
Based in San Diego, CA, CableConn Industries specializes in quick-turn custom interconnect solutions, cable assemblies, and wire harnesses. Serving the high-tech sector, including military applications, they transform customer concepts and drawings into deliverable products. The company offers engineering support to optimize designs for manufacturability and cost.
Based in Yaphank, NY, Cables Unlimited manufactures mil-spec cables and military-grade assemblies. The company serves as a supplier to the military and aerospace markets, providing specialized cable solutions for demanding applications.
Based in Valencia, CA, Cicoil Corporation manufactures custom flat cable assemblies specifically for mission-critical military and aerospace applications. Specializing in highly flexible, durable, and low smoke zero halogen (LSZH) cables, their products are utilized in missile, fighter aircraft, and space systems.
Based in Fremont, CA, Compass Made provides comprehensive electromechanical manufacturing services. They specialize in custom cable and wire harness assembly, serving the defense and military sectors. The company delivers mission-critical systems and ruggedized components, adhering to strict compliance and quality standards for demanding operational environments.
Based in Muskego, WI, Custom Wire Industries, Inc. manufactures custom cable assemblies, wire harnesses, and electromechanical devices. They provide UL and CSA certified electrical components and fabrication services for diverse applications, including military, medical, and industrial equipment, ensuring high quality and fast turnaround times.
Delaire USA specializes in manufacturing TFOCA cable assemblies for military tactical applications. They provide 4 and 12 channel, single or multimode versions, serving the US Army, Navy, and Marine Corp. The company offers specialized solutions for demanding defense environments.
DEM Manufacturing provides U.S.-based custom cabling and connector assemblies for rugged, demanding environments. Leveraging in-house design, engineering, prototyping, and manufacturing, they deliver high-precision products from concept to final build. Their CAGE Code indicates strong capabilities for government and military applications.
Based in Oriskany, NY, Fiber Instrument Sales, Inc. manufactures specialized fiber optic cable assemblies for military and broadcast applications. These robust assemblies are designed to withstand harsh conditions, including crush, impact, and cable twist. The company also provides various fiber optic components, test equipment, and splicing solutions.
GORE manufactures high-performance fiber optic and high-speed data cables. Engineered for tough environments, these solutions offer ultralight weight, strength, flexibility, and reliable signal delivery. Their advanced cable assemblies are well-suited for demanding military, aerospace, and industrial applications.
Based in Fort Worth, TX, InterConnect Wiring provides military aerospace electrical products, including electrical wiring harnesses, power distribution panels, and ground support equipment. The company specializes in rewiring military aircraft and is a Lockheed Martin licensee for F-16 electrical products. They offer fast turnaround and developmental programs.
Based in Franklin, MA, JEM Electronics, Inc. specializes in manufacturing custom cable assemblies, including military-grade solutions to Mil-Spec standards. The company offers build-to-print services for wire harnesses and electromechanical assemblies, providing high-quality custom manufacturing solutions for diverse industries.
Based in Farmington Hills, MI, Judd Wire Inc. manufactures high-performance wiring and cables for military and commercial aerospace. Their products serve airframes, avionics, satellites, missile guidance systems, and military electronics ground equipment. They provide coaxial, hook-up, and OEM power and data cables for demanding applications.
Based in St. Augustine, FL, Meridian Cable Assembly manufactures customized cables designed for harsh environments and heavy use. They specialize in custom military wire assemblies, providing robust and reliable solutions for demanding applications within the defense sector and other industries requiring high-performance cabling.
Based in Santa Teresa, NM, Northwire Inc. manufactures custom technical wire and cable solutions, including complete interconnect assemblies. They serve demanding applications in aerospace & defense, medical devices, and industrial automation. Certified to AS9100D, ISO 9001:2015, and ISO 13485:2016, Northwire provides expert material selection and rapid prototyping.
NPI Services Inc. manufactures custom cable and harness assemblies designed for diverse applications. They provide robust and high-reliability solutions for military, aerospace, medical, and commercial industries, meeting stringent performance standards.
Based in Swannanoa, NC, Optical Cable Corporation (OCC) manufactures military-grade tactical fiber optic cable and connectivity solutions for the US military. With over 30 years of innovation, OCC provides a wide variety of fiber optic and copper cable solutions for various industries including broadcast, enterprise, and industrial.
Based in Norcross, GA, OFS Optics manufactures optical fiber and specialty fiber optic tethers for military applications. They provide reliable optical fiber tethers essential for missile firing from land, sea, or air platforms, serving the Aerospace & Defense industry. Products are designed for harsh environments and high power laser delivery.
Based in Sparks, NV, Silver State Wire & Cable is an ITAR-registered manufacturer capable of fully supporting mil-aero and defense programs. The company specializes in producing lightweight cables that meet military specifications such as M27500 and A-A-59569, offering custom solutions for demanding aerospace and defense applications.
CablesPlusUSA specializes in manufacturing military-grade fiber optic and Mil-SPEC cable assemblies, including D38999, M28876, and M83526 (TFOCA). Based in Richmond, VA, the company produces ruggedized MPO/MTP cables in the USA, adhering to military standards, ISO 9001:2015 certification, and Telcordia GR326 quality guidelines.
Based in Costa Mesa, CA, Technical Cable Concepts, Inc. is an ITAR registered, ISO 9001:2015 certified defense contract manufacturer. They specialize in engineering and manufacturing custom military and aerospace cable assemblies and electronic wire harnesses, offering full-service capabilities from prototype to full-production runs.
Teledyne Technologies develops advanced RF/Microwave systems, Hi-Voltage Interconnects & Components, and space-qualified offerings. They specialize in high-reliability solutions for aerospace and other demanding industries, including specialized cable assemblies and materials.
Based in Fremont, CA, WisLab EMS is an ITAR compliant electronics manufacturing services provider. They specialize in custom cable and wire harness assemblies, offering design, prototyping, and production services. WisLab EMS serves demanding sectors including aerospace and defense from their US facility.
Based in Tempe, AZ, Radiall is a global manufacturer specializing in high-quality tactical cable assemblies. The company provides robust interconnect components for a wide range of demanding military and field applications, leveraging its expertise to meet critical performance standards for defense and aerospace industries.
Winchester Interconnect manufactures connectors, RF and microwave components, hermetic seals, and fiber optic cable assemblies. The company provides interconnect solutions for the aerospace industry, offering high-reliability components and systems.
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How to Choose a Company
- Verify their explicit AS9100 certification and demonstrated history of IPC/WHMA-A-620 Class 3 workmanship, not just Class 2, especially for mission-critical aerospace or defense applications where failure is not an option.
- Assess their experience with specific MIL-spec connectors (e.g., MIL-DTL-38999, MIL-DTL-26482) and their ability to source these components from qualified manufacturers on approved vendor lists (AVLs), ensuring authenticity and traceability.
- Inquire about their in-house testing capabilities, such as pull testing, continuity testing, high-pot testing, and particularly their capacity for environmental stress screening (ESS) like thermal cycling or vibration testing, which validates ruggedization.
- For any project involving sensitive military technology, confirm their current ITAR registration and robust internal compliance processes to avoid significant legal and project delays; mere "ITAR awareness" is a red flag.
- Examine their supply chain for DFARS compliance, especially regarding specialty metals and counterfeit component mitigation strategies, as this directly impacts the legality and reliability of materials used in DoD contracts.
- Be wary of manufacturers who claim "MIL-spec experience" but lack demonstrable evidence of traceability for every component back to the OCM, or who cannot clearly articulate their process for managing end-of-life (EOL) components for long-lifecycle military programs. This often leads to part obsolescence issues or costly re-designs down the line.
Frequently Asked Questions
What's the difference between IPC Class 2 and Class 3 for military cable assemblies?
IPC/WHMA-A-620 Class 3 specifies the highest level of workmanship and reliability, suitable for critical applications where continuous performance is essential and downtime is unacceptable, such as military or aerospace systems. Class 2 is for dedicated service electronics where high performance is desired but not critical. For military applications, always demand Class 3 as it dictates more stringent material choices, process controls, and inspection criteria, directly impacting long-term reliability in harsh conditions.
How do I ensure ITAR compliance when working with a military cable assembly manufacturer?
First, confirm the manufacturer is actively registered with the Directorate of Defense Trade Controls (DDTC) and can provide their registration number. Next, ensure they have robust internal procedures for handling ITAR-controlled technical data and hardware, including restricted access to build areas, employee training, and secure data storage. You'll need to explicitly flow down ITAR requirements in your contract, and they should be able to demonstrate how they manage these requirements throughout their manufacturing process and supply chain.
What kind of environmental testing should I expect for ruggedized military cable assemblies?
For ruggedized assemblies, expect a range of tests beyond basic electrical verification. This typically includes thermal shock or cycling (MIL-STD-810G Method 503), vibration (Method 514), mechanical shock (Method 516), and often ingress protection (IP) testing for dust and water resistance. Depending on the application, salt spray (Method 509), humidity (Method 507), and fungus resistance (Method 508) might also be critical. Ensure your chosen manufacturer can perform or outsource these specific tests and provide detailed reports.
Should I provide my own MIL-spec connectors and wire, or use the manufacturer's supply chain?
While you can provide your own Bill of Materials (BOM) and components (consignment model), it's often more efficient and reliable to leverage the manufacturer's established supply chain. Good military cable assembly manufacturers have direct relationships with qualified MIL-spec component distributors, established traceability processes, and robust counterfeit part mitigation programs. This reduces your procurement burden, minimizes lead time risks, and ensures compliance with flow-down requirements like DFARS specialty metals. Discuss their approved vendor list (AVL) and their process for validating component authenticity.
What's the significance of a MIL-STD-1553 data bus capability for military cable assemblies?
MIL-STD-1553 is a critical avionics data bus standard for military aircraft and spacecraft, ensuring robust and reliable communication between subsystems. A manufacturer capable of producing MIL-STD-1553 assemblies understands the specific impedance matching, shielding, and termination requirements vital for signal integrity in high-noise environments. This isn't just about using MIL-spec connectors; it involves precise cable geometry, termination techniques, and rigorous electrical testing (e.g., time domain reflectometry, TDR) to meet the demanding signal characteristics of the standard, which is distinct from general-purpose cabling.