Based in Santa Ana, CA, A&A Tool & Die Machining Corp. provides precision machining and tool & die services. The company manufactures parts that meet Aerospace 9003 (AS9003) standards, specializing in components and tooling for the aerospace industry.
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Aerospace Tooling Companies
Last updated: January 2026
This directory lists 102 aerospace tooling companies across the United States, from specialized composite layup mold fabricators to comprehensive assembly jig and fixture manufacturers.
Buyers in this space are often solving problems related to enabling new part geometries, improving assembly efficiency, or ensuring repeatable quality for critical flight hardware. This necessitates tooling capable of holding micron-level tolerances, resisting thermal cycling, and accommodating various manufacturing processes like automated fiber placement (AFP) or vacuum-assisted resin transfer molding (VARTM).
Suppliers range from small, nimble shops specializing in rapid prototyping fixtures to large, vertically integrated companies offering full design-build services for production-ready aerospace tooling. Some focus purely on metallic tooling (e.g., Invar, aluminum), while others specialize in composite tooling (e.g., carbon fiber, epoxy faced tools), often distinguished by their specific machining capabilities and cleanroom environments.
Before engaging, buyers should have fully defined Part-Production-Requirements (PPRs), detailed CAD models (preferably native formats with full GD&T), and clear specifications for cycle life and required material compatibility. Suppliers, in turn, expect detailed scope documents, often requiring Non-Recurring Engineering (NRE) fees for extensive design reviews, simulations, and initial project setup.
A significant trend in aerospace tooling is the increased adoption of additive manufacturing for prototyping and even production fixtures, particularly for complex geometries or weight-sensitive applications. Furthermore, the integration of smart tooling with embedded sensors for real-time process monitoring (e.g., temperature, pressure during composite curing) is gaining traction, promising enhanced process control and traceability across the manufacturing floor.
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Company Directory
102 companies nationwide
ACP Composites is an ISO 9001-certified custom composite manufacturer specializing in advanced composite solutions. They provide extensive prototyping, engineering, and tooling capabilities tailored to custom specifications. The company's focus on uncrewed systems and autonomy strongly indicates relevance for aerospace tooling projects.
ADDMAN combines additive manufacturing, CNC machining, and injection molding, providing diverse solutions for precision tooling, jigs, and fixtures. Serving industries like Aerospace, Defense, and Space, they offer vertically integrated manufacturing services from prototyping through production with advanced design support.
Based in San Antonio, TX, Aero Precision Manufacturing Inc. specializes in precision components, parts, and services. With capabilities including CNC automated laser cutting, complete assembly, powder coating, and painting, they serve a wide range of industries. The company emphasizes lean manufacturing, US-made products, and on-time delivery, committed to customer satisfaction.
Based in Paramount, CA, Aerospares Fabrication, LLC offers specialized fabrication services for the aerospace industry. The company is committed to strong principles, fair treatment, and provides high consideration for clients, irrespective of order quantity. They are a direct US provider of aerospace manufacturing solutions and components.
Aero Tool Services provides specialized tooling solutions for the aerospace industry from its Fort Worth, TX location. The company offers critical services to support aerospace manufacturing operations and is actively available for contact regarding tooling needs while its new website is under construction.
Based in Plano, TX, Advanced Integration Technology, LP specializes in aerospace services and components. The company provides in-house fabrication capabilities, delivering integrated technological solutions and manufacturing expertise. They support the aerospace industry by producing specialized tooling and components for various applications.
Based in Dallas, TX, AIRR Engineering manufactures specialized digital air data test sets, pitot and static adapters, and distribution manifolds for aerospace air data testing. The company provides complete testing solutions, emphasizing accuracy, reliability, and user-friendliness. They also offer calibration and repair services for their products and other manufacturers.
Based in Huntington Beach, CA, Airtech leverages nearly 50 years of extrusion experience to provide innovative 3D printing resins and additive manufactured composite tooling. The company specializes in producing molds for autoclave applications, serving various industries including Aerospace & Defense.
Based in Pacoima, CA, APT (Ameri-Precision Tooling) specializes in precision CNC machining for the Aerospace, Defense, and Medical industries. They provide Swiss machined parts and softgel tooling, handling prototypes to production runs. APT is AS9100D certified, offering quality manufacturing services for critical components.
Based in White Salmon, WA, Applied Aerospace provides custom tooling and precision aerospace structures for space, air, and defense. They offer design, analysis, and concurrent engineering support. Capabilities include Nadcap-certified metal bond preparation, precision machining, and composite fabrication.
Based in Windsor, CT, Barnes Aerospace is a global manufacturer of precision aerospace components. They provide machining and fabrication for engine, airframe, and nacelle components, plus complex assemblies for OEMs and suppliers. The company also offers turbine engine component repair, overhaul, and modification services, maintaining strict compliance standards.
California Machine Specialties, based in Chino, CA, offers precision machining, custom heat sinks, and mechanical assemblies. With 4-axis CNC milling and turning capabilities, they manufacture components for military power supplies and environmental control. They have served the Aerospace & Defense sector for over 45 years.
Carr Lane Mfg. provides a full line of aerospace tooling components. Their extensive product range includes aviation pins, aerospace bushings, and aviation clamps, catering to the specific needs of the aerospace industry with thousands of specialized components.
Based in Round Rock, TX, Champion Aeromotive provides comprehensive design, engineering, and manufacturing services. They specialize in innovative solutions for the automotive, transportation, and defense industries. Capabilities include 3D printing, 3D scanning, composites, and injection painting, supporting advanced mobility and defense applications.
Based in Orange County, CA, MECA AEROSPACE is a CNC precision machining company. It specializes in manufacturing precision components for the aerospace industry, utilizing advanced CNC capabilities to produce high-quality parts and tooling.
Based in Placentia, CA, Coast Aerospace Manufacturing is a fabrication house specializing in design and manufacturing. The company provides high-quality manufacturing solutions and products on schedule, committed to customer satisfaction and rigorous quality assurance for complex aerospace projects.
Based in Warren, OR, Composites Universal Group is an aerospace composite manufacturer specializing in advanced composites. The company produces high-strength, lightweight carbon fiber and offers full-service capabilities including engineering, prototyping, tooling, and production for complex projects.
Custom Aerospace is an AS9100 certified single-source supplier specializing in precision machined, fabricated, and composite components. They provide multi-axis machining, advanced composite solutions, additive manufacturing, finishing, and assembly services for flight and mission-critical aerospace applications requiring extreme environment performance.
Based in Dallas, TX, Cypress Industries is a global, vertically-integrated contract manufacturer specializing in plastic injection molding and tooling for aerospace and other industries. They provide aerospace plastic molds, PCBA, sheet metal fabrication, and custom cables, supporting design for manufacturability and value engineering.
Dedienne Aerospace, an OEM licensed company, specializes in aerospace maintenance tooling for civil and defense markets. They provide comprehensive solutions including aircraft tooling, engine stands, engine tooling, and Ground Support Equipment. The company also offers critical tooling services like periodic certification, repair, upgrades, leasing, and training for global maintenance operations.
Based in Ontario, CA, Farrar Aerospace manufactures precision aircraft parts and specialized tooling for commercial, defense, and aerospace industries. They provide CNC machining of large format parts and tooling, supporting major primes. The company is ISO 9001:2015 and AS9100D Certified, ensuring high-quality manufacturing.
Forkardt Hardinge provides specialized tooling solutions for machining critical components of gas turbine engines. They develop tooling for compressor rotors, cones, spools, nozzles, and blades, ensuring optimal results for aerospace manufacturing applications.
Based in Warren, MI, Futuramic delivers advanced engineering, fabrication, machining, and build services for aerospace, aircraft, and military industries. They specialize in large-scale manufacturing for rockets, supporting clients like Boeing and NASA. Their extensive facilities, including over 614,000 sq. ft. of space, feature a 240 ft. 5-axis gantry.
Based in Cincinnati, OH, General Tool Company offers fabrication, precision machining, and assembly services. With a 75-year legacy and over 30 years of experience, they provide mission-critical hardware and systems for leading aerospace and defense manufacturers. Their capabilities include complex component manufacturing and integration.
Based in Tavares, FL, GWS Tool Group designs and manufactures precision cutting tools and instruments for various manufacturing processes. They offer a range of milling tools and custom solutions to facilitate advanced fabrication.
Based in Rowlett, TX, H&S Manufacturing Co. specializes in contract manufacturing services, offering aerospace metal fabrication. Capabilities include precision machining, custom sheet metal fabrication, precision laser cutting, and value-added assembly. They also provide custom form-in-place services, liquid dispensing, and powder coating, focusing on durability and timely delivery.
Based in Santa Ana, CA, Industrial Tool and Die, Inc. specializes in custom molds, stamping and trim dies, and precision jigs and fixtures. They offer extensive capabilities including CNC machining, EDM, and various grinding services for high-tolerance components. The company serves the aerospace, automotive, and medical industries.
Based in Sedro-Woolley, WA, Janicki designs and builds large-scale tools, parts, prototypes, and assemblies for aerospace, defense, and space industries. It employs proprietary, custom-designed 5-axis machines and internally developed CNC software for high precision and accuracy on projects up to 100’ x 20’ x 8’.
KTM Solutions, Inc., based in Greer, SC, offers specialty mechanical engineering services. They design and build turnkey fixture, jig, and tooling manufacturing systems, providing custom design solutions and expertise to manufacturing companies. Their services facilitate reliable and safe product manufacturing across various industries.
Based in Northridge, CA, Maroney Company, LLC offers ultra-precision machining and custom tooling services for the aerospace and engineering industries. They specialize in fixture design, electrical discharge machining, and quick response design engineering. AS9100 Rev D certified and ITAR registered, Maroney Company expertly manages complex projects from concept to completion.
Maverick Aerospace, LLC. is an AS9100D and NADCAP certified manufacturer specializing in complex machining, assemblies, and fabrication. The company provides flight hardware, ground support equipment, and tooling for the aerospace, military, and commercial industries, utilizing world-class manufacturing processes.
Based in St. Louis, MO, McCay Tool and Engineering manufactures aerospace components and aircraft parts. The company offers precision machining and engineering capabilities, including CNC milling, 5-axis machining, CNC turning, and fabrication. They serve major aerospace companies like Boeing and Lockheed Martin, alongside government clients.
California Jig and Fixture is an ISO 9001:2000 compliant manufacturing company specializing in jigs and fixtures. They provide tooling services to diverse industries, including aerospace, automotive, and computers, supporting various complex industrial applications.
M&M Jig Grinding Inc. specializes in precision jig grinding of tools, gages, and short run production parts, holding tolerances as close as one micron. Serving industries like aerospace, military/defense, and medical, they are ISO 9001 compliant and adhere to MIL-I-45208A and MIL-STD-45662A standards for high-quality workmanship.
Based in Valencia, CA, MP Aero, LLC is an FAA and AS9100 certified company specializing in aerospace manufacturing, assembly, repair, and prototyping. They provide custom tooling and fixturing, precision metal fabrication, and exotic alloy forming for aircraft and VIP interiors.
Dallas, TX-based Microspace Instruments Inc. is a full-service machine shop providing complex precision machining and laser fabrication. Specializing in parts, housings, and assemblies from prototype to production, they serve the aerospace, defense, and medical industries. The company is AS9100D and ISO 9001:2015 certified.
Based in Fountain Valley, CA, MTCcorp engineers and manufactures specialized tooling and advanced composite parts for the aerospace and defense industries. They provide precision CNC machining, composite fabrication, and complex assemblies, including prototyping and tooling design. MTCcorp is AS9100D certified and a Gulfstream Approved Supplier.
Based in Oak Creek, WI, Owens Industries specializes in manufacturing complex components for the aerospace industry. The company provides high-precision machining and CNC services, ensuring exceptional accuracy for critical parts. They are dedicated to achieving challenging manufacturing requirements for demanding industrial applications.
Pacific Aerospace Corp, based in Stanton, CA, offers aerospace manufacturing services. Capabilities include precision machining, advanced composites, tooling fabrication, and assembly. Certified with AS9100 and ITAR compliance, they produce aerospace components and carbon fiber parts from their Southern California facilities.
Based in Irvine, CA, Pacific Jig Grinding provides precision CNC jig grinding services. With over 30 years of expertise, the company delivers accurate, high-quality solutions. They serve diverse sectors including aerospace, mold making, tool and die, medical, and gage manufacturing, often collaborating with customers during the design phase.
Based in Compton, CA, Performance Composites is an ISO 9001:2015 certified manufacturer with 40 years of experience in advanced fiberglass and composite parts. They offer expert design support and value engineering for high-quality composite manufacturing. Performance Composites develops and utilizes high-temp pre-preg tooling for critical defense drone cases and aerospace applications.
Precise Aerospace Manufacturing Inc. specializes in low volume, close tolerance manufacturing of plastics and metals for the aerospace and defense industries. Based in Yorba Linda, CA, the company provides comprehensive aerospace manufacturing solutions, focusing on precision and quality for critical components and tooling.
Based in Huntington Beach, CA, Precision Aeroform is an AS9100-certified manufacturing factory specializing in aerospace tooling and precision machining. They offer high-speed CNC milling, rapid product development, metal fabrication, and tool & die making. Capabilities include bending, turning, welding, and assembling component parts, producing high-end products for the aerospace industry.
Based in Las Vegas, NV, Precision Aero specializes in manufacturing close tolerance, complex machined components for critical aerospace and defense systems. AS9100D and ISO 9001:2015 certified, their capabilities include 5-axis CNC milling, turning, wire EDM, and grinding. They produce precision parts from diverse materials like titanium and Inconel for demanding applications.
Prospect specializes in production composite and metallic machining, alongside comprehensive tooling solutions. As a provider of aerospace tooling and part production, they deliver top-tier components and tools for aerospace and defense projects. They also serve building products, housewares, heavy truck, and automotive industries.
Based in Fort Worth, TX, Sawyer Composite specializes in composite part and tooling fabrication. The company's facilities are ISO9001/AS9100 and ITAR registered, indicating a focus on high-quality, regulated aerospace and defense projects.
Based in Warren, MI, Sharp Tooling Solutions designs and manufactures high-quality tooling for the automotive, aerospace, and defense markets. They offer world-class manufacturing capabilities, including layup molds and trim tools. Founded in 1987, the company prioritizes agility and responsiveness for custom tooling solutions.
Based in Little River-Academy, TX, SignaMold & Design, LLC specializes in plastic injection mold repair, new mold designs, and custom tooling. With over 150 years of combined experience, they provide tool and die services for diverse industries including automotive, medical, and aerospace. They emphasize high-quality, American-made solutions.
Based in Miamisburg, OH, Smart Tooling provides formable, reusable composite tooling solutions for manufacturing complex composite parts. Serving the aerospace & defense industry, they offer custom tooling engineering, design, and fabrication of molds and Smart Tools, including initial composite part manufacturing support.
Based in Miami, FL, Solair Group manufactures aircraft maintenance tooling and ground support equipment for airlines and MROs. They produce various equipment, including aircraft jacks, fluid dispensers, and hydraulic power units. The company also offers services like leasing, maintenance, calibration, load testing, and repairs for aviation maintenance tasks.
Spec Tool Company manufactures aircraft maintenance tools, tooling, and ground support equipment (GSE) from its Pico Rivera, CA facility. Established in 1954, this original Boeing licensed GSE manufacturer provides specialized wheel & brake and engine change equipment, supporting various Boeing and McDonnell Douglas aircraft models since 1975.
SRC Plastics, based in Hanover, MA, specializes in precision plastic injection molding for aerospace and defense. The company provides custom mold making and tooling services, alongside design, engineering, and assembly. They deliver high-quality, rigorous standard-compliant plastic components and products for critical applications.
Symmetrix Composite Tooling Inc. provides specialized composite tooling services, including close contour casting, direct machined tooling, and production tooling. They develop precise plugs, patterns, and elevated temperature molds for composite manufacturing, with explicit experience serving the aerospace industry from their facility in Statesville, NC.
Based in Tacoma, WA, Technical Tooling provides advanced composite tooling for the aerospace industry. They specialize in low CTE layup molds (RAVIN™) and VACU-GRIP™ vacuum fixtures. Utilizing patented material technologies, they enable complex composite production with faster cycle times, reduced costs, and enhanced part quality.
Thompson Stearns Tooling LLC, based in New Braunfels, TX, is an ISO 9001 and ITAR registered manufacturer. They provide precision tooling, custom jigs, fixtures, and complex 5-axis machining. Serving the aerospace, defense, automotive, and medical industries, they leverage advanced CNC capabilities.
Based in Garden Grove, CA, TJ Aerospace is a CNC manufacturing company specializing in high-accuracy, complex, and tight-tolerance machined parts. They provide advanced solutions for aerospace, commercial, defense, and medical applications, offering fully functional machined parts and sub-assemblies.
Touchstone Advanced Composites provides precision-manufactured tools and parts for the defense and aerospace industries. The company offers a full suite of composite tooling and parts manufacturing capabilities, including prototype and production tooling, bond fixtures, and metal fabrication services. It operates with 40+ engineers and technicians.
TORNQVIST provides high-precision custom metal fabrication services, specializing in aerospace parts, components, and assemblies. With extensive capabilities including laser cutting, machining, forming, and welding, they meet tight tolerances and industry compliance standards for diverse clients across the Northeast United States.
Based in Wichita, KS, Vector Tooling Technologies specializes in building high-quality tooling for the aerospace industry, alongside services for the plastics sector. The company provides design for manufacturing, quick turnaround, and is certified AS9100, ISO 9001:2018, ITAR Registered, and NIST SP 800-171 Compliant.
Based in Torrance, CA, Verus Aerospace specializes in manufacturing complex, mission-critical components for the aerospace and defense industries. The company provides precision machining of hard metals and high-speed aluminum, with large platforms and integrated assembly solutions. Verus also offers expanding chemical processing and coatings capacity.
Based in Weatherford, TX, Weatherford Aerospace provides diverse services for the aerospace industry. Capabilities include forming, chemical milling, fabrication, non-destructive inspection, corrosion protection, and painted aircraft parts. The company emphasizes quality and customer satisfaction, drawing on over 40 years of experience.
Based in Douglasville, GA, West Cobb Engineering and Tool specializes in composite and metal tooling, aerospace equipment fabrication, and large 5-axis CNC machining. Serving the aerospace industry, they deliver intricate assembly fixtures, jigs, ground support equipment, and various aerospace tools, vital for aircraft production lines.
Woodland Trade Company, based in Tacoma, WA, specializes in tool design, fabrication, and 3D printing. Serving aerospace, automotive, marine, medical, and space industries, they provide fixtures, molds, and mechanical equipment. The ISO 9001:2015 registered and Boeing delegated company offers expert manufacturing solutions with experience since 1987.
Based in Los Angeles, CA, Zephyr Tool Group manufactures specialized aerospace tools engineered for strength, precision, and reliability. They produce high-precision drill/countersink machines and air driver assemblies designed for specific fastener installations, including Hi-Lite, Hi-Lok, and Hi-Torque. These solutions cater to demanding commercial and military aircraft production.
Based in Garden Grove, CA, Cyber Aerospace Corp manufactures precision machined components with 3, 4, and 5-axis capabilities. They specialize in rapid and custom tooling, jigs, fixtures, and rapid prototyping for aerospace, defense, medical, and automotive sectors. Materials include aluminum, titanium, and stainless steel.
Edro US specializes in manufacturing precision aerospace components and custom mold bases, utilizing an AS9100D certified facility. They work with high-alloyed materials to meet tight tolerance requirements, offering advanced machining, additive manufacturing, and PVD/DLC coating services for diverse tooling applications.
Tribus Aerospace is a U.S. owned manufacturer specializing in complex precision machining for aerospace and defense. They deliver build-to-print, mission-critical components and assemblies for "Power, Propel, Control" applications like turbine engines and auxiliary power units, adhering to AS9100D quality standards.
Based in Clinton Twp, MI, Xcentric Mold provides rapid injection molding, CNC machining, and additive manufacturing services from prototyping to full production. The company specializes in molding polymers for aerospace applications, is ISO 9001:2015 and ITAR compliant, and operates exclusively from its USA facilities.
Based in St. Stephen, SC, Acutec Precision Aerospace provides innovative components across various sectors. The company specializes in precision engineering, offering machining, finishing, and assembly of metal components. Capabilities include new product introduction, production, and precision grinding services.
Based in Lake Elsinore, CA, Applied Composites offers comprehensive composite tooling services for the aerospace and defense industries. The company designs, engineers, and manufactures high-quality composite tooling solutions, managing the entire tooling lifecycle from concept to maintenance. Applied Composites also provides advanced composite component manufacturing, assembly, and machining services.
Based in Macomb, MI, Ascent Aerospace is a global aerospace tooling supplier. The company leverages deep expertise, including large-scale additive manufacturing, to create production-ready tools. They provide solutions such as layup molds, masters, trimming/drilling, and vacuum holding fixtures, supporting aerospace manufacturing from composite part layup to final assembly alignment.
Based in Dallas, TX, Aircraft Tooling, Inc. specializes in manufacturing detailed machined parts, jigs, and fixtures for the aerospace industry. The company offers comprehensive machining services, including CNC and manual machining, welding, and grinding, producing custom tooling from its state-of-the-art facility.
Based in Blossom, TX, Blossom Aerospace Texas, LLC is an AS9100D Certified provider of precision machining, aerospace tooling, and structural assemblies. They specialize in custom solutions like jigs, fixtures, and molds, supporting aerospace, defense, and oil and gas industries from prototyping through high-volume production requirements.
Based in Carrollton, TX, CTR Aero provides precision manufacturing services for the Aerospace & Defense Industry. This Service-Disabled Veteran-Owned business specializes in five-axis machining, complex assembly, sheet metal fabrication, and kitting. They serve industry-leading Aerospace OEMs and Tier 1 organizations from their 65,000 sq ft facility.
Based in Edgewater, FL, Dougherty Manufacturing provides custom tooling and mold-making services. The company offers innovative solutions for large-scale projects, demonstrating expertise in aerospace tooling, as well as marine and theme park applications. They also produce specialized aluminum boat display steps and related marine products.
Based in Winfield, KS, Galaxy Technologies provides full-service engineering and manufacturing capabilities for aerospace and plastics tooling. They specialize in detail part, composite part, and assembly tooling, leveraging large 5-axis machining and advanced technology to produce quality tools. The company offers over 25 years of experience in complex design and manufacturing solutions.
Based in Keene, NH, GS Precision, Inc. is a global manufacturer of critical components for the Aerospace and Defense industries. The company specializes as a tier-one supplier for commercial and military aircraft, providing engineering, precision machining, assembly, welding, and special processes.
Hansen Engineering Company, based in Harbor City, CA, provides custom tooling solutions and onsite tool fabrication for the aerospace industry. They specialize in structural assembly tooling, manufacturing multi-axis parts and major structural assemblies. The company features in-house aerospace machining and state-of-the-art quality assurance.
Mahuta Tool Corp., based in Germantown, WI, is an ISO 9001:2015 certified provider of custom tooling and precision machining services. They specialize in fixture design and manufacturing, CNC milling, turning, and multi-axis machining. Mahuta offers turn-key solutions, including jigs and fixtures, primarily serving aerospace and military industries.
Based in Hayward, CA, Menches Tool & Die, Inc. is a Boeing Licensed Tooling Manufacturer. The company provides custom design and development of aircraft tooling and ground support equipment, serving the aircraft industry for over 55 years.
Based in Rancho Cucamonga, CA, Precision Aerospace Corporation is an AS9100, ISO9001, and NADCAP-certified facility. The company manufactures quality precision aerospace components, offering machining, chemical milling, and finishing services. It provides fabrication-complete jobs for the aerospace industry, adhering to strict FAA, DOD, and NASA requirements.
Based in San Antonio, TX, Precision Mold & Tool (PMT) specializes in aerospace component manufacturing. They provide engineering, precision machining, assemblies, fabrication, and paint services. With nearly 30 years of experience, PMT is AS9100D, ISO 9001:2015, and NADCAP accredited for welding, supporting major aerospace OEMs.
Precision Aerospace LLC specializes in forming, machining, welding, laser cutting, fabrication, and hydroforming of metal components. Based in Arizona, the company serves the aerospace industry with precision manufacturing services.
Precision Aerospace Products, based in Everett, WA, specializes in engineering and manufacturing solutions for aerospace, space, and defense industries. They provide turnkey tooling, including custom tooling, assembly, and inspection fixtures. Capabilities encompass complex machining, build-to-print manufacturing, and quality assurance for mission-critical applications.
Based in Reisterstown, MD, Primus Aerospace provides precision machining, fabrication, and assembly services for the aerospace and defense industries. Providing high-complexity, build-to-print manufacturing solutions, the company works with unique alloys for aerostructures, engines, missiles, and avionics, while adhering to strict industry standards.
Based in Roseville, MI, RCO Engineering offers aerospace and defense tooling and manufacturing services. They specialize in rapid prototyping, low-volume production, metal stamping, injection molding, and additive manufacturing. The company is AS9100D certified, ITAR registered, and an FAA Certified 145 Repair Station, serving Tier 1 customers.
Based in Shelby Charter Township, MI, Schwab Industries offers over 30 years of aerospace tooling experience. They provide design, engineering, foundry services, large CNC machining, 5-axis milling, assembly jigs, and stretch forms for aerospace and rocket customers. The company is ISO 9001:2015 and AS 9100D certified.
Based in Norco, CA, SR Plastics specializes in precision plastic injection molding. With 50 years of experience, they offer customizable services using diverse engineered plastics, including in-house custom mold building and secondary operations. Serving the aerospace industry, SR Plastics focuses on meeting stringent tolerance and production requirements.
Based in Fort Worth, TX, Superior Plastics provides plastic injection molding and custom mold building services. They produce plastic parts for aerospace, military, industrial, and electronics industries. The company is AS9100D certified and ITAR registered, utilizing advanced equipment for precise manufacturing.
Toolcraft Machining, Inc. provides high-quality aerospace precision machining services, specializing in CNC turning, milling, and 5-axis machining. They offer solutions for complex geometries and thin-walled parts, backed by advanced inspection equipment and ISO 9001 certification.
ARRK North America, Inc. offers comprehensive product development services, spanning from rapid prototyping to full production. Specializing in custom manufacturing, the company supports clients in accelerating products to market with extensive expertise and skilled program management.
Velosity is an American contract manufacturer specializing in custom tool building, injection molding, and precision machining. Serving the aerospace and defense industries, the company offers customized solutions for complex, highly regulated applications. Velosity provides comprehensive support for programs demanding precision and quality.
Based in Livermore, CA, Westec Plastics specializes in high-quality plastic injection molding and mold building. Founded in 1969, the ISO 13485:2016 certified company provides tailored tooling and molding solutions for stringent aerospace and defense applications, in addition to serving medical, consumer, and electronics industries.
Based in San Fernando, CA, W Machine Works specializes in manufacturing precision parts for the aerospace and defense sectors. The company utilizes palletized 5-axis mills and is AS9100 certified, supporting programs like the F-35, 737Max, and Apache AH-64.
ALIGN PRECISION is a nationwide tight-tolerance manufacturer specializing in precision machining, sheet metal fabrication, and subassemblies for aerospace and defense OEMs. They produce fracture-critical structural components from hard metals, aluminums, alloys, and exotic materials, utilizing advanced technologies to meet exacting industry standards.
Apex Tool Group is a US-based manufacturer with a long-standing history of providing specialized tools to the global aerospace market since the 1940s. The company designs and produces tools essential for aerospace design, testing, manufacturing, and repair, alongside solutions for electronics, construction, and DIY industries.
ColdWork manufactures a wide variety of tooling specifically for the aerospace industry. The company utilizes state-of-the-art processes to produce specialized tools, including those used for repairing aircraft wings, contributing to aviation safety and maintenance within the aerospace sector.
Harvey Performance Company provides precision tooling solutions for mission-critical applications within the defense industry. Based in Rowley, MA, the company focuses on delivering high-performance cutting tools through its brands. Their specialized tools are engineered to meet the demanding manufacturing challenges faced by aerospace and defense sectors.
Penn United Technologies Inc. delivers precision manufacturing solutions for the defense and aerospace industries. Specializing in innovation and quality, they offer capabilities in advanced CNC and manual machining, progressive stamping dies, and injection molding. The company provides specialized tooling and components to streamline supply chains.
RTCA specializes in advanced precision CNC machining, including 5-axis milling, turning, and EDM, for tight-tolerance components in all aerospace alloys. They provide large structural assemblies, subassemblies, and kitting, offering collaborative design, process planning, and tooling solutions for aerospace and defense.
West Cobb Engineering And Tool Inc. specializes in the engineering, fabrication, assembly, and installation of tooling. The company provides these services for the aerospace industry, offering comprehensive solutions for specialized equipment needs.
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How to Choose a Company
- For composite part production, verify a supplier's experience with Invar or carbon fiber tooling, specifically their thermal management strategies for autoclave curing cycles and documented thermal expansion compensation protocols.
- Ensure the supplier possesses in-house metrology capabilities, such as large-scale CMMs, laser trackers, or photogrammetry systems, capable of validating tool geometry and dimensional accuracy against complex GD&T callouts.
- For critical flight safety components, mandate AS9100 certification and inquire about NADCAP accreditations for any special processes the tooling itself undergoes (e.g., heat treatment, NDT), or if the tooling will be used for parts requiring such accreditations.
- Scrutinize their project management and change control processes; a common red flag is a lack of structured communication protocols for design revisions or an inability to provide detailed progress reports, especially for long-lead time projects that can span months or years.
- Assess their capacity for handling large, multi-part programs; a startup might require only a few assembly jigs, while an enterprise OEM developing a new airframe needs a supplier network capable of simultaneous engineering and production of hundreds of unique trim and drill fixtures.
Frequently Asked Questions
What are the critical considerations when selecting materials for large-scale composite layup molds?
Material selection for large-scale composite layup molds hinges on Coefficient of Thermal Expansion (CTE) matching with the composite part. For high-temperature cures (e.g., carbon fiber epoxies), Invar (a nickel-steel alloy) is often chosen for its extremely low CTE, minimizing part distortion. For lower temperature cures or smaller parts, aluminum or even carbon fiber epoxy tools can be suitable, considering tool weight, cost, and the required tool stability over multiple production cycles. Thermal fatigue is a significant factor.
Beyond AS9100, what other accreditations or compliance requirements should I look for in an aerospace tooling supplier?
While AS9100 is foundational for quality management, also inquire about NADCAP accreditation for any special processes applied to the tooling itself (e.g., heat treating of Invar, NDT for weld integrity). For defense-related projects, ITAR compliance is often mandatory. Some OEMs may also require specific customer-mandated quality system audits or flow-down requirements that exceed standard industry certifications.
How do I ensure dimensional accuracy and repeatability for high-precision aerospace assembly jigs?
Demand comprehensive metrology plans and reporting from your supplier. They should utilize precision equipment like large-volume coordinate measuring machines (CMMs), laser trackers, or photogrammetry systems to validate the jig's critical dimensions against 3D CAD models and GD&T callouts. First Article Inspection (FAI) reports, continuous in-process checks, and periodic recalibration of the tooling are all crucial for maintaining repeatability over its operational lifespan.
What are the typical lead times and cost drivers for custom aerospace production tooling?
Lead times vary significantly based on complexity, size, material, and supplier capacity, often ranging from 12 to 52 weeks or more for complex composite layup molds or large assembly jigs. Key cost drivers include Non-Recurring Engineering (NRE) for design, simulation, and validation; material costs (especially for Invar); extensive machining time; skilled labor for assembly and finishing; and the extent of required metrology and qualification documentation. Complexity and required precision directly correlate with both time and cost.