Based in Somerset, PA, Augustine Die & Mold, Inc. specializes in full-service custom Metal Injection Molding (MIM). They offer CAD design, material selection, prototyping, and MIM production. Post-processing operations include debinding, sintering, machining, and assembly. This provider focuses on delivering high-volume, high-quality components, showcasing comprehensive powder metallurgy capabilities.
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Powder Metallurgy Companies
Last updated: January 2026
Buyers turn to powder metallurgy to overcome limitations of traditional machining or casting, particularly for complex, small, or high-volume components. They're typically solving challenges related to material utilization, achieving intricate geometries that would be cost-prohibitive otherwise, or requiring specific material properties like controlled porosity for filtration or self-lubrication. The desire to reduce multi-component assemblies into a single green strength part is a common driver.
The powder metallurgy supplier landscape isn't homogenous; it features generalist compacting and sintering operations, alongside specialized Metal Injection Molding (MIM) houses adept at ultra-complex shapes. Some focus on specific material families like ferrous alloys, while others excel in refractory metals or ceramics. There are also fully integrated shops offering extensive post-sintering operations like Hot Isostatic Pressing (HIP), impregnation, or precision machining, contrasting with those primarily focused on pressed and sintered blanks requiring external finishing.
Effective engagement with a powder metallurgy supplier begins with comprehensive design data, preferably 3D models and detailed GD&T. Buyers should be prepared to discuss desired material specifications by MPIF standards or custom requirements, annual volumes, and critical-to-quality features. Suppliers, in turn, expect a clear understanding of the part's function and end-use environment to propose the optimal powder formulation and processing route, including necessary delubrication and sintering profiles.
Company Directory
52 companies nationwide
Based in Philipsburg, PA, Advanced Powder Products specializes in Metal Injection Molding (MIM), delivering precision metal injection molded components. The company supports industrial manufacturers from prototype through production, leveraging its comprehensive MIM technology platform. They are certified to ISO 9001:2015 and ISO 13485:2016 standards.
Allied Sinterings, Inc., based in Danbury, CT, manufactures custom miniature powdered metal components. They produce high-quality, high-strength precision parts to tight tolerances for medical, consumer, and industrial applications. An ISO 9001:2015 certified company, they offer cost-effective powder metallurgy solutions with over 50 years of experience.
Based in Commerce, CA, ASCO Sintering Co. is a contract manufacturer specializing in sintered metal components and powder compression molding. They produce precision parts like gears, planetary gear carriers, and rotors. Services include engineering, design, tooling, compacting, sintering, machining, and comprehensive quality control for various industries.
Based in Dallas, TX, ATI Materials specializes in manufacturing high-quality powder alloys. They produce nickel, cobalt, iron, copper, titanium, niobium, and zirconium alloys for additive manufacturing. The company uses advanced vacuum induction melting and induction skull melting atomizers for flexible production, from small development lots to high-volume batches.
Based in Dubois, PA, Atlas Pressed Metals provides custom-engineered powder metal components. With over four decades of experience, the company specializes in producing simple to complex powder metallurgy parts for a wide range of industries.
Based in Petaluma, CA, Parmatech specializes in custom manufactured Metal Injection Molding (MIM) components. The company offers solutions including prototyping, alloy development, and metrology assistance. They serve diverse markets such as healthcare, aerospace, telecommunications, defense, and industrial sectors.
Based in Salt Lake City, UT, Biomerics offers vertically integrated metal injection molding (MIM) services. They specialize in producing complex micro metal components for interventional medical devices, providing design, materials compounding, and manufacturing to precise specifications with high density.
Based in Gardena, CA, Capstan Inc. is a powder metal manufacturing company specializing in porous metal filters and structural components. They work with diverse materials including stainless steel, copper, bronze, iron, and brass. Capstan provides custom product solutions for various industries, from startups to Fortune 500 companies, including components for aerospace applications.
Based in Fort Worth, TX, Chaparral Technologies specializes in powder metallurgy, offering Metal Injection Molding (MIM) and the Press & Sinter process. They produce complex, intricate metal components using fine powders and multi-cavity tooling for net-shape MIM parts, minimizing secondary machining. They also shape and sinter custom-blended metal powders for various industrial applications.
Based in St. Marys, PA, COMTEC Mfg, LLC manufactures highly engineered structural powdered metal and sintered metal parts. They specialize in producing gears, sprockets, timing pulleys, ratchets, and pawls for various drive systems. COMTEC serves diverse industries, including power tools, automotive, medical equipment, and lawn & garden applications.
Based in Cloverdale, CA, Continuum Powders transforms reclaimed metals into premium, fully atomized powders for advanced manufacturing. They provide high-performance superalloys, serving aerospace, energy, and defense industries. The company delivers sustainable materials with certified quality and full traceability, focusing on cost savings and efficiency.
Cook-Leitch Inc. specializes in powder metal (P/M) components, providing engineering-driven product development, part design, and tooling design. Its 92,000 sq ft St. Marys, PA facility manufactures safety-critical P/M parts for automotive, lawn & garden, fluid power, and heavy truck industries.
Deeco Metals specializes in metal injection molding (MIM) and sintered metal parts production, utilizing powder metallurgy to create highly durable components. The company provides high-volume MIM and sintered metal services for complex, uniform parts, catering to custom project needs with advanced production capabilities.
Based in Janesville, WI, DSB Technologies specializes in manufacturing complex, high-volume powder metal components. They leverage advanced powder-metal compaction, sintering, and Metal Injection Molding (MIM) processes to produce a wide range of parts, including sintered metal filters and porous components.
Based in Erie, CO, Elementum 3D develops and manufactures advanced metal powders for additive manufacturing (AM). They provide next-generation, high-performance, alloyed materials and parameters for diverse 3D printing processes, utilizing patented RAM technology to expand material properties for mission-critical applications.
Based in St. Marys, PA, Enhanced Sintered Products, Inc. is a full-service supplier of precision powdered metal components. They integrate part design, tooling, molding, sintering, and secondary operations. The company processes materials including iron/steel, bronze, brass, stainless steel, and soft magnetic alloys, serving diverse industries such as medical equipment and hydraulics.
FMS Corporation provides custom-made powder metal components and solutions. Their expertise encompasses compacting, molding, and sintering capabilities, alongside secondary processes and quality control. They offer prototyping, product development, in-house tooling, and inventory management, aiming for precision and speed to market.
Based in St. Marys, PA, Horizon Technology Inc. specializes in small metal parts manufacturing, including powdered metal components. The company offers sintering services and expertise in electrification and soft magnetics, serving a variety of industrial applications and markets.
Based in St. Marys, PA, Innovative Sintered Metals offers powder metallurgy component fabrication. With 65+ years of expertise, they produce soft magnetic and structural parts from stainless steel and iron base materials. Serving automotive, medical, electrical, pump, appliance, and lock industries, they are IATF 16949:2016 certified.
Based in St. Marys, PA, Keystone Powdered Metal Company specializes in manufacturing powdered metal parts for various applications. They provide comprehensive solutions, combining expert design skills and materials knowledge with in-house production capabilities. The company works with customers to produce high-volume structural components and assembled systems.
Based in Noblesville, IN, MPP specializes in custom-engineered powder metal solutions. They offer powder metallurgy, metal injection molding, soft magnetic composites, and aluminum components, serving diverse sectors like electrification, automotive, medical, and agriculture. With over 75 years of experience, MPP transforms complex requirements into high-precision, functional metal products.
OptiMIM specializes in metal injection molding (MIM) technology, transforming complex concepts into high-precision metal components. Their foundry delivers detailed parts with consistency and speed, offering value-driven solutions for challenging designs across global industries.
Phoenix Sintered Metals LLC is a family-owned manufacturer specializing in sintered metal components and powder metal parts. The company produces these components for a wide range of markets from its two manufacturing plants in Brockway and Galeton, Pennsylvania.
PMG Powder Metal Goldschmidt provides customized powder metal solutions, developing and producing net-shape components for diverse industries. With over 60 years of experience and facilities in the US, Europe, and Asia, the company specializes in solutions for automotive, truck, hybrid, and combustion applications. They offer full-service packages.
Based in Pomona, CA, Precision Powdered Metal Parts, Inc. specializes in custom precision powdered and sintered metal components. The company offers comprehensive capabilities including pressing, sintering, and secondary operations. They also provide in-house tooling services, ensuring end-to-end solutions for powdered metal manufacturing.
Precision Pressed Powdered Metals is a manufacturing company specializing in powder metallurgy. They offer services as a B2B vendor, aiming to partner with customers for their success. The company utilizes its vendors as an extension of its service capabilities.
Pacific Sintered Metals, a branch of PSM Industries, specializes in manufacturing high-quality sintered metal parts. They utilize the powder metal sintering process to produce top-notch components for various industrial applications. Based in Los Angeles, CA, the company focuses on precision and reliability in custom metal parts production.
Based in Ridgway, PA, Ridgway Powdered Metals, Inc. is a custom manufacturer of precision powder metal components. The company specializes in powder metal services, producing a range of parts including axel bearings, adjusting nuts, output gears, driver pulleys, and clutch shoes for various industrial applications.
Schunk Group utilizes Metal Injection Molding (MIM) to produce complex, high-precision metal parts, combining plastic injection molding with metal technologies. With US manufacturing facilities, including Schunk Sintermetalltechnik in Watertown, WI, the company provides advanced powder metallurgy solutions for industrial applications.
Based in Center City, MN, Smith Metal Products specializes in metal injection molding (MIM) manufacturing. With over 25 years of experience, the company provides precision-engineered components utilizing advanced powder metallurgy techniques for various industrial applications.
Synertech PM Inc. designs and manufactures state-of-the-art, net shape powder metal parts for critical applications. They offer Hot Isostatic Processing (HIP), rapid prototyping, and engineering expertise for materials such as titanium, nickel, and hard steels. The company serves the aerospace, nuclear, and oil & gas industries.
Based in Pomona, CA, Precision Powdered Metal Parts Inc. specializes in custom manufacturing of powdered metal components. The company provides precise and high-quality powder metallurgy services for various industrial applications and needs.
TPI Powder Metallurgy manufactures custom powder metal components and assemblies. The company specializes in producing parts for various industrial applications, including the automotive and hydraulic sectors. They provide precise powder metal solutions to meet diverse industry needs.
Based in Stockton, CA, Valimet, Inc. manufactures spherical atomized metal powders, including aluminum, aluminum silicon, and custom alloys. They offer solutions for additive manufacturing and cold spray, serving industries such as aerospace, defense, electronics, and motorsports.
Vision Quality Components manufactures highly engineered powder metal and sintered metal components from stainless steel and iron-based material systems. They produce precision parts like gears, vanes, rotors, and various locking components. Serving industries including hydraulic pumps, motion control, security systems, and automotive applications.
Based in Wrentham, MA, Atlantic Sintered manufactures precision powdered metal gears, sprockets, and complex structural components. The company provides multi-level structural parts, high-strength gearing, and micro & small PM parts. Capabilities include conventional and sinterhard sintering, CNC machining, induction heat treatment, grinding, and 100% inspection.
GKN Powder Metallurgy operates a global network of manufacturing facilities, innovation centers, and R&D hubs, with a US presence in Gallipolis, OH. The company specializes in developing and producing high-performance components through advanced powder metallurgy, serving various industrial sectors with tailored material solutions.
Based in Morgan Hill, CA, INDO-MIM Limited is a manufacturer of precision engineering components. They specialize in Metal Injection Molding (MIM) technology and provide additive manufacturing services, including Laser Powder Bed Fusion and Binder-Jet 3D Printing with metal powders. The company serves diverse industries like aerospace, medical, automotive, and defense.
Based in Troy, MI, Porite USA Co., Ltd. specializes in a wide range of sintered metal components. They offer traditional powder metallurgy, metal injection molding, and metal foam products, including oil-impregnated bearings. The company provides design services and utilizes powdered metal with significant recycled content.
Based in Battle Creek, MI, Advantage Sintered Metals, Inc. provides engineered powdered metal components, assemblies, and comprehensive engineering services. They offer complete part production, machining, and extensive secondary operations. Serving diverse North American markets like automotive, medical, and agriculture, they deliver custom powder metallurgy solutions.
Based in Geneva, IL, Burgess-Norton manufactures precision powder metal components, utilizing proprietary automation and vision systems for high-volume, zero-defect production. Their comprehensive capabilities span internal tool design, pressing, sintering, and advanced multi-spindle CNC machining. The company primarily serves the vehicular market.
Based in DuBois, PA, Metaltech PM is an American manufacturer of powder metal parts and components. They offer comprehensive solutions from pre-design through secondary operations, supported by Just-In-Time inventory and warehousing. With over 30 years of experience, Metaltech PM serves industries like automotive, industrial controls, and alternative energy.
Based in Jamestown, TN, Micro Metals manufactures powder metal parts. Established in 1976, they specialize in durable, complex mechanical components like gears, cams, and sprockets. They offer precise material control and cost-effective, net or near-net shape solutions for automotive, power tool, office, and construction industries.
Based in Tulsa, OK, Precision Sintered Parts LLC has manufactured powdered metal parts since 1967. They provide sintering, CNC machining, furnace brazing, and various finishing services. The company works with materials like iron, copper, nickel steel, and stainless steel, specializing in small to medium production runs.
PTI Tech specializes in Metal Injection Molding (MIM), a precision manufacturing process within powdered metallurgy. They form atomized metal powders with binders, followed by debinding and sintering to full density. This method produces net or near-net shape parts, offering high material utilization, precision, and repeatability.
Coldwater Sintered Metal Products manufactures powdered metal and machined parts for diverse markets since 1977. They offer focused powdered metal products and machining services, handling parts from .0021 ounces to 16 pounds. The company utilizes presses up to 750 tons and is ISO 9001:2015 certified for high-quality, complex, multi-level part production.
AMES Group is a global manufacturer specializing in powder metallurgy, producing sintered components with facilities in Spain, Hungary, and the USA. The company offers a range of solutions, including SELFOIL® technology, for various industrial sectors.
Based in Southfield, MI, Ervin Industries manufactures engineered steel shot and grit for blast cleaning and peening. The company also produces advanced metal powders for various demanding applications. With manufacturing facilities in Tecumseh, MI, and Butler, PA, Ervin Industries supplies high-quality metal products to industrial customers across the United States.
Based in Clinton, PA, Metal Powder Works manufactures high-quality, defect-free advanced metal powders. Its patented DirectPowder™ process produces Aluminum, Copper, Bronze, Titanium, and Zirconium alloys. This unique no-melt technology maintains the bar stock's microstructure, offering tailored powders for advanced manufacturing applications.
Powder Metallurgy Company specializes in producing high-quality powdered metal parts. They offer manufacturing solutions for a wide variety of industries, including demanding medical applications, demonstrating versatility in their services.
Based in St. Marys, PA, Sterling Sintered Technologies is an ISO 9001 certified manufacturer specializing in powder metal components. With several decades of experience, the company provides expert powder metal fabrication services. They focus on delivering high-quality, custom powder metallurgy solutions for various industrial applications.
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How to Choose a Company
- Evaluate their in-house tooling capabilities and expertise in Design for Powder Metallurgy (DFPMI/DFM): A supplier with robust tool design and fabrication not only controls lead times and costs but also ensures optimal compaction and ejection, minimizing issues like cracking or dimensional inconsistencies during green strength formation and subsequent sintering. Look for dedicated tooling departments and examples of complex tooling they've designed.
- Verify their ability to achieve and consistently control critical material properties: For structural applications, specifically inquire about their experience with densification processes and ability to meet specific apparent density targets, ultimate tensile strength (UTS), and elongation requirements. Ask for process control data, not just final part inspection results, for similar applications.
- Assess their post-sintering capabilities relevant to your part's function: Many PM parts require secondary operations. If your part needs specific surface hardness, corrosion resistance, or tight tolerances, confirm they offer in-house coining, heat treatment (e.g., carburizing, quenching), steam treating, or machining, rather than outsourcing, which can introduce lead time and quality risks.
- For regulated industries, ensure they hold the necessary industry-specific certifications: For automotive components, IATF 16949 is often non-negotiable; for aerospace applications, AS9100 and adherence to AMS (Aerospace Material Specifications) are critical. Don't just check for ISO 9001; look for certifications directly relevant to your end-market's quality requirements.
- Beware of suppliers who promise incredibly low tooling costs for complex Metal Injection Molding (MIM) parts without thorough design review: While MIM offers geometric freedom, the tooling for multi-cavity, complex forms is intricate and expensive. An unusually low tooling quote might indicate a supplier underestimating the complexity, potentially leading to significant delays, quality issues, or hidden costs down the line due to rework or inferior tool life.
Frequently Asked Questions
How does green strength factor into powder metallurgy part design and selection?
Green strength refers to the mechanical strength of a compacted powder metallurgy part before it undergoes sintering. It's crucial because adequate green strength is needed to handle the part without damage during delubrication and transfer to the sintering furnace. Suppliers with expertise can optimize powder particle size, shape, and binder systems to achieve sufficient green strength for complex geometries, minimizing in-process scrap and ensuring part integrity before final densification.
What's the typical lead time difference between conventional pressed & sintered PM and Metal Injection Molding (MIM) tooling, and why?
Lead times for tooling in conventional pressed & sintered PM can range from 8-16 weeks, while complex Metal Injection Molding (MIM) tooling often extends to 16-24 weeks or more for multi-cavity molds. The difference arises from MIM's significantly higher tooling complexity, which requires intricate core pins and side actions to form highly detailed features, often demanding specialized mold-making expertise and longer design validation cycles to ensure proper mold filling and ejection of the plastic-powder mixture.
How critical is porosity control in powder metallurgy components, and what should I ask suppliers about it?
Porosity control is highly critical as it directly impacts a PM part's mechanical properties, fatigue strength, and even corrosion resistance. For structural applications, low and controlled porosity (achieved through higher compaction pressures, advanced sintering profiles, or Hot Isostatic Pressing - HIP) is vital for maximum strength. For self-lubricating bearings, however, interconnected porosity is deliberately created to hold oil. When evaluating suppliers, ask about their standard porosity measurement methods (e.g., optical microscopy, Archimedes principle), typical porosity levels for your desired material, and their capabilities for pore size distribution control.
When is it appropriate to specify MPIF Standard 35 for material properties, and what are its limitations?
MPIF Standard 35 (Materials Standards for P/M Structural Parts) is an excellent starting point for specifying common ferrous and non-ferrous powder metallurgy materials, providing baseline mechanical properties for various compositions and densities. It's ideal for general structural applications where widely accepted property ranges suffice. However, its limitations lie in not covering every possible alloy, process variant (like MIM or HIP), or the nuances of highly application-specific properties. For critical or high-performance parts, you'll need to go beyond MPIF 35 and specify exact material compositions, processing parameters, and conduct specific qualification testing with the supplier to meet your unique performance criteria.