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Last updated: January 2026
This directory lists 41 hydroforming companies across the United States, from specialized sheet hydroforming facilities to full-service providers offering integrated tube hydroforming and secondary operations.
Buyers typically leverage hydroforming to solve challenges like reducing weldments, achieving lighter weight components, or forming complex, hollow shapes that are difficult or impossible with traditional stamping or deep drawing. This often involves intricate internal geometries requiring precise control over forming pressure and material distribution to avoid thinning or tearing.
Suppliers in this space range from agile job shops focused solely on bladder forming for aerospace prototypes, to large Tier 1 automotive suppliers running continuous tube hydroforming lines with integrated robotic handling. Some specialize in sheet hydroforming for architectural panels or intricate medical devices, while others excel in internal high-pressure forming (IHPF) of exhaust components or structural members.
To get an accurate quote and ensure a smooth project, buyers should come prepared with detailed 3D CAD models (STEP, Parasolid preferred), comprehensive material specifications, annual usage forecasts, and clear dimensional tolerance requirements. Suppliers expect to see a robust design that has considered the unique aspects of forming limits and potential springback from the outset.
A significant trend in hydroforming is the increasing integration of advanced simulation software (FEA) to accurately predict material behavior, optimize tooling, and minimize physical prototyping cycles, especially for complex multi-stage tube hydroforming processes. This predictive capability shortens lead times and significantly reduces development costs, pushing the boundaries of what's achievable in part complexity.
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41 companies nationwide
3 Axis manufactures prototype and short-run deep drawn metal components, primarily utilizing the hydroforming process. This approach provides significant advantages by reducing both manufacturing time and investment for clients requiring specialized metal parts.
Ace Clearwater Enterprises specializes in manufacturing custom aerospace parts, utilizing advanced forming techniques such as hydroforming. Based in Torrance, CA, the company operates its own facilities with experienced staff, providing specialized solutions for new projects and challenging technological requirements for the aerospace industry.
Aero Form-Tech, based in Placentia, CA, is an AS9100D, NADCAP, and ITAR certified precision manufacturer specializing in aerospace metal forming. They directly provide hydroforming services, alongside laser services, welding, and CNC machining. The company primarily serves aerospace, defense, space, and medical industries.
Airtech Supply specializes in hydroforming applications, primarily serving the aerospace industry. The company utilizes advanced hydroforming techniques to produce complex and precise shapes for various critical aerospace components and assemblies.
Based in Mountainside, NJ, Amalco (American Aluminum Company) is a contract manufacturer with over 110 years of experience specializing in deep drawn and hydroformed metal parts. They offer comprehensive design and engineering support, alongside a full range of secondary operations, focusing on delivering high-quality solutions with efficient lead times.
Based in Westerville, OH, Catalysis 3D specializes in advanced 3D metal forming services, including bladder hydroforming and CNC press braking. They create complex, custom metal parts from materials like aluminum, stainless steel, and titanium. Serving aerospace, medical, automotive, and defense industries, they deliver precision prototypes and short-run production.
Based in Santee, CA, CCI specializes in precision metal forming processes, including bulge forming of tube and cone shaped materials within cavity-style dies. The company also offers comprehensive machining, welding, assembly, and heat treating services to support diverse manufacturing needs.
C. Schillinger, based in Bensalem, PA, specializes in hydroforming services, utilizing a 12,000 psi press for intricate deep-drawn parts. They form diverse materials including stainless steel, aluminum, titanium, and brass, serving the aerospace, medical, electronics, and automotive industries.
Based in Auburn, WA, Dylan Aerospace is an advanced manufacturing facility for the aerospace industry, producing close tolerance products. They specialize in fluid cell bag press hydroforming and offer comprehensive services including 5-axis CNC milling, CNC turning, sheet metal forming, and precision metrology for leading OEMs.
Based in Elkhart, IN, Dynamic Industrial specializes in hydroforming, metal forming, and fabrication services. They cater to demanding industrial sectors, including aerospace, defense, automotive, heavy & light rail, and engine manufacturing, leveraging advanced capabilities such as 5-axis machining and certified welding.
Based in Chino, CA, Fairing Industrial Inc. provides professional tubing solutions and custom manufacturing services. They specialize in hydroform tubing, standard and custom tube shaping, and offer components for various applications, including bicycle frames and OE manufacturing.
Based in Phoenix, AZ, F&B MFG LLC is a comprehensive metal forming provider. The company specializes in hydroforming, a key capability among its diverse offerings. They also provide punch press services, laser processing, welding, machining, and heat treat & braze for various industrial clients.
Based in Hartsville, TN, FluidForming Americas, Inc. specializes in precision sheet metal forming services, utilizing its advanced FluidForming process for rapid prototyping and low- to medium-volume production. The company provides product development, feasibility analyses, and project management for complex parts, holding AS9100 and ISO 9001 certifications.
Based in Manchester, TN, Fischer USA Stainless Steel Tubing Inc. is a leading supplier of longitudinally welded stainless steel tubes and complex components. They serve the automotive and various other industries worldwide, utilizing advanced manufacturing processes including hydroforming, welding, bending, and surface treatment to produce sophisticated parts.
Gem City Metal Technologies, based in Dayton, OH, specializes in custom metal fabrication services for various industries. The company provides high-quality hydroforming, alongside metal spinning, CNC machining, laser cutting, and welding. They serve aerospace, defense, medical, and commercial markets, offering advanced capabilities for complex parts.
Based in Tulsa, OK, Green Country Aircraft is a contract manufacturer specializing in aerospace airframe custom parts for OEMs and Tier 1 suppliers. The company offers comprehensive services including hydroforming, heat treatment, machining, and various sheet metal fabrication techniques, operating from a three-building complex with extensive production capabilities.
H & H Tube, based in Vanderbilt, MI, offers ISO 9001:2015 certified tube services, including hydroforming, tube bending, machining, and redraw milling. Since 1930, they have produced custom tubular products for diverse industries, such as brass faucet spouts and hydroformed panic release bars.
Helander Metal Forming is a custom metal fabrication company based in Lombard, IL, specializing in hydroforming, metal spinning, and CNC machining. With over 80 years of experience, they provide advanced solutions for prototyping and large-scale production. They serve critical industries including aerospace, defense, energy, and general industrial sectors.
Based in Gardena, CA, Hi-Craft Metal Products specializes in precision metal forming services. Their core expertise includes metal spinning, deep drawing, and hydroforming, a key process for intricate metal shapes. They also offer CNC spinning, stamping, and custom fabrication for industrial and commercial clients.
Based in Canton, MI, Schuler North America provides comprehensive hydroforming solutions, including prototyping and full part production for small to large volumes. Specializing in tubular hydroforming, they work with aluminum and advanced high-strength steels. Services encompass design, feasibility, and tryout support for hydroforming dies.
Hydroform USA provides manufacturing services for the aerospace industry, specializing in hydroforming, stretch-forming, and roll-forming. Its comprehensive capabilities include general fabrication, machining, additive manufacturing, and assembly. The company serves Original Equipment Manufacturers as a full-service, lean supplier.
Jones Metal provides aerospace-grade precision metal forming, hydroforming, and comprehensive manufacturing solutions. With over a century of experience, the company specializes in fluid cell forming, custom heat treating, precision machining, and metal rolling. They primarily serve the aerospace, defense, and space power generation industries.
Based in Brazil, IN, KIHM Metal Technologies specializes in hydroforming, metal spinning, and complex machining. They produce exotic alloy-based components for aerospace, defense, and power generation markets, offering services from project planning to prototyping and full production.
Based in Oak Creek, WI, Metalspun Products Co. Inc. is a custom metal fabricator specializing in precision hydroforming, metal spinning, and laser cutting services. The company expertly combines these complementary processes to create high-quality, cost-effective metal parts for various industrial applications, including hydroformed components.
Based in Londonderry, NH, The MuShield Company specializes in custom hydroforming and precision sheet metal fabrication, with over 60 years of expertise. They craft parts from mumetal magnetic shielding alloys, aluminum, and various materials, providing AS9100D certified manufacturing services for industrial clients.
National K-Works Inc. is a custom metal forming company specializing in advanced hydroforming, deep drawing, and custom stamping services. Based in Houston, TX, they provide precision components using state-of-the-art technology. The company serves diverse industrial sectors, including aerospace, automotive, medical, and energy applications.
Proto3000 provides hydroforming services using production-grade FDM thermoplastics. They specialize in producing effective prototypes for development work, as well as manufacturing repair parts and one-off custom components. This expertise supports various industrial applications.
Quantum Point LLC specializes in tube and sheet hydroforming, adept at forming complex geometries with concavities in one step. They offer product design, engineering, FEA, CFD, and tool design services. The company provides prototype development and turnkey manufacturing solutions for enhanced product realization.
Based in Ventura, CA, Quick Draw & Machining, Inc. specializes in advanced metal forming, including hydroforming, deep drawing, and precision stamping. They provide in-house tooling and engineering support. Serving the Medical, Aerospace, Defense, and Industrial sectors, the company works with various metals like stainless, aluminum, and titanium.
Based in Mabank, TX, Techniform is a custom metal fabricator specializing in hydroforming services, including deep draw, tube, and flat sheet hydroforming. They also provide precision metal stamping, laser cutting, CNC machining, and assembly, along with tooling and die manufacturing capabilities.
Based in Forest Grove, OR, Usher Precision offers comprehensive manufacturing services including hydroforming, CNC machining, laser cutting, welding, and assembly. With over 52 years of experience, they provide high-quality tools and parts for the aerospace, automotive, commercial, and medical industries.
California Hydroforming Co. Inc. is a manufacturing firm based in City of Industry, CA, specializing in deep draw hydroforming, superplastic forming, and hot forming services. They produce complex, close-tolerance components for aerospace, automotive, defense, medical, and commercial industries, offering services from design to assembly.
Based in Santa Ana, CA, Custom Metal Forming Inc. specializes in diverse metal forming services. Their capabilities include hydroforming, metal spinning, CNC machining, laser cutting, welding, fabrication, and stamping. The company provides custom manufacturing solutions for various industries.
Ducommun Aerostructures offers engineering and manufacturing services for the aerospace and defense industries. They specialize in advanced forming techniques, including hydroforming, super plastic forming, and hot forming. The company provides precision machined components, complex assemblies, and structural products for diverse aircraft and defense platforms, operating from US facilities.
Based in Troy, OH, F&P America Mfg. Inc. is a Tier-One international automotive supplier. The company operates two hydroforming lines and seven CNC pipe benders with 5-inch diameter capability. They produce individual and assembled components, including subframe and suspension parts, for global automotive brands.
Based in Phoenix, AZ, Hy-Tech Forming Systems USA, Inc. specializes in thin film plastic converting technologies. They provide patented forming and embossing services, including AccuForm® high pressure forming and hydro form embossing, for functional and decorated plastic parts. The company also offers turnkey equipment and tooling.
Based in Maplewood, NJ, Kaupp provides specialized hydroforming services to create precision parts and tools. The company offers versatile and high-quality tooling solutions, primarily serving the aerospace and broader manufacturing industries for diverse project needs.
Based in Billerica, MA, Standex ETG provides advanced metal forming solutions, specializing in bulge forming (hydroforming), spin forming, and deep draw forming. Serving aerospace, defense, energy, and medical sectors, they offer turnkey manufacturing, handling large dimensions, diverse alloys, and tight tolerances for net and near-net components.
The UHI Group provides full-service metal components and manufacturing solutions. They specialize in hydroforming services, offering both bladder and tubular hydroforming. Capabilities include engineering, prototyping, assembly, and low volume production. The company serves automotive, aerospace, medical, and military industries.
Based in North Plains, OR, Align Precision provides comprehensive metal-forming services, including hydroforming, brake press, and stretch forming. They specialize in manufacturing high-precision parts and assemblies for OEM and Tier One customers in aerospace, defense, semiconductor, and high-tech industries, working with various hard metals, aluminums, and exotic alloys.
American Hydroformers provides high-pressure tube hydroforming, creating lighter, stronger parts for automotive, plumbing, and appliance industries. They utilize presses up to 5,000 tons, hydroforming various metals including aluminum, copper, and high-strength alloys. Services extend to assembly, robotic welding, and industrial laser/plasma cutting.
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Hydroforming tooling, particularly for internal high-pressure forming (IHPF) of tubes or bladder forming of sheets, generally requires less complex and expensive tooling than deep drawing. This is because the fluid acts as the male punch, eliminating the need for a precisely machined and hardened male punch component. However, hydroform dies must be robust enough to withstand very high forming pressures, and complex multi-stage tube hydroforming tools can still represent a significant investment in tooling amortization.
Yes, often. Hydroforming, especially tube hydroforming, excels at creating complex, hollow, non-uniform cross-sections with tighter tolerances and better material distribution than can be achieved by stamping and welding multiple pieces. The uniform pressure application from the fluid reduces localized thinning, minimizes springback, and enables the formation of intricate internal features, resulting in higher part quality and consolidation.
Choose tube hydroforming when part consolidation, significant weight reduction, improved structural integrity, and aesthetic appeal are critical. It's ideal for components like engine cradles, exhaust manifolds, or bicycle frames, where eliminating weld seams reduces potential failure points, lowers labor costs, simplifies assembly, and often results in a lighter, stronger part with superior dimensional accuracy and fatigue resistance.
High ductility and a consistent yield strength are paramount. Materials like stainless steels, aluminum alloys, copper, and brass are commonly hydroformed due to their excellent formability under high pressure. The material's strain-hardening exponent, anisotropy, and thickness uniformity also play significant roles in determining forming limits and preventing splits or wrinkles during the internal high-pressure forming process.
Springback, the elastic recovery of a material after forming, is still a factor in hydroforming, though often less severe than in conventional stamping due to the uniform pressure application. Compensation involves intentionally over-forming the part or adjusting tooling geometry based on advanced simulation data (FEA) and empirical testing to achieve the desired final dimension. It's critical for meeting tight dimensional tolerances, especially in components with critical assembly requirements or those undergoing multi-stage tube hydroforming.