ACI Medical, LLC is a contract manufacturing and engineering team based in San Marcos, CA, specializing in medical devices. They offer custom molding and production services, known for their ability to solve complex manufacturing issues and deliver orders on time for clients.
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Surgical Mesh Manufacturers
Last updated: February 2026
This directory lists 59 surgical mesh manufacturers across the United States, from those specializing in custom polymeric textile weaving for hernia repair to integrated facilities offering full sterile packaging and gamma sterilization services.
Buyers approach this market seeking partners to develop new implants, scale production of existing designs, or find a more robust supply chain for critical components. The challenges often revolve around achieving specific in-vivo performance, ensuring precise tissue ingrowth characteristics, and maintaining exacting standards for biocompatibility for both resorbable and non-resorbable materials.
Suppliers in this space range from highly specialized textile mills focusing solely on mesh fabrication, often for OEM customers, to vertically integrated medical device contract manufacturers capable of handling everything from material sourcing and mesh production to final device assembly, packaging design for a robust sterile barrier system, and comprehensive regulatory support.
To engage effectively, buyers must come prepared with detailed design specifications, including desired tensile strength, pore size, specific material requirements (e.g., medical-grade polypropylene, ePTFE, absorbable polymers like PGA or PLLA), and target clinical applications. Manufacturers will expect clarity on your regulatory strategy (e.g., FDA Class II or III, EU MDR) and whether they are manufacturing a component or a finished, sterile-packaged device.
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Company Directory
59 companies nationwide
Acumed is a medical device manufacturer specializing in comprehensive solutions for orthopedic and trauma surgery. The company produces a range of implantable devices, including advanced surgical meshes like the OsteoMed Ridge-Form™ Alveolar Ridge Reconstruction Mesh, designed for various reconstructive procedures.
Based in Santa Monica, CA, American Elements specializes in the production of high purity, uniformly shaped titanium mesh. This mesh is suitable for various industrial applications, including use as screens or gauze in potentially demanding environments where material integrity is critical.
Applied Medical is a US-based, vertically integrated medical device company that develops breakthrough technologies and solutions for minimally invasive and general surgery. The company aims to enhance clinical care and improve healthcare accessibility through its directly manufactured medical products.
AVITA Medical develops innovative therapeutic acute wound care technologies. The company manufactures the RECELL System, a spray-on skin cell solution for burns and surgical wounds. It also provides PermeaDerm, a biosynthetic wound matrix, and Cohealyx, a collagen dermal matrix for full-thickness wound management.
Bentec Medical specializes in custom silicone fabrication for medical devices, offering extensive material science expertise and manufacturing capabilities. They develop optimal silicone solutions and provide OEM contract manufacturing services, including iterative prototyping, regulatory support, assembly, sterilization, and packaging. Bentec also manufactures proprietary FDA/CE approved silicone medical devices for various surgical specialties.
Caldera Medical specializes in women's health, offering advanced medical device solutions for stress urinary incontinence (SUI) and pelvic organ prolapse (POP). The company designs innovative products to provide lasting support and improve patient quality of life through treatments that often utilize surgical mesh technology.
Based in Boulder, CO, Corza Medical specializes in designing and manufacturing high-performance implantable textiles, biomaterials, and coatings for various medical devices. The company provides biomedical textile solutions crucial for critical surgical moments and wound closure applications.
Based in Auburn, NY, Currier Plastics is an ISO 13485 certified and FDA registered contract manufacturer. The company specializes in custom injection molding and blow molding, providing precision plastic components. They serve the healthcare market, ensuring high quality and innovation for medical device applications.
Based in Garden Grove, CA, CustomFab USA specializes in designing and manufacturing high-quality medical textiles, utilizing state-of-the-art equipment and materials. They provide contract and industrial sewing services for demanding sectors, including medical, sporting goods, and military. The company focuses on textile innovation and quality assurance for custom fabrication needs.
DemeTECH Corporation is a US-based manufacturer specializing in surgical sutures and meshes. They produce nonabsorbable meshes, such as DemeLENE MESH™, designed for reinforcing and bridging hernia deficiencies to provide extended support. The company also manufactures personal protective equipment.
Based in Princeton, NJ, Geistlich Pharma North America Inc. manufactures regenerative medical devices and biomaterials. They specialize in bone, cartilage, and tissue regeneration, providing advanced surgical meshes and membranes, including Nexo-Gide® for tendon repair and customized 3D-printed titanium mesh.
Based in Princeton, NJ, Geistlich manufactures biomaterials for regenerative dentistry and complex bone defects. The company produces collagen membranes for oral tissue regeneration and bone substitutes. They also provide customized 3D-printed bone regeneration solutions, advancing tissue and bone regeneration in surgical applications.
Based in Carrollton, OH, Globus Medical develops innovative regenerative solutions and enabling technologies for patients with musculoskeletal disorders. The company offers a comprehensive portfolio of integrated products and procedures. They actively collaborate with surgeons to address unmet clinical needs and improve patient care.
Gore Medical manufactures advanced biomaterials, including GORE DUALMESH, a dual-surface material designed to encourage tissue ingrowth while minimizing tissue attachment. The company provides comprehensive physician education related to its medical products.
Harbor MedTech, Inc. is a regenerative medicine company focused on advanced orthopedic soft tissue repair. They utilize patented BriDGE® technology to create bio-friendly, stabilized collagen matrices that activate patient healing. Their FDA-cleared product pipeline addresses general surgical repair, including hernia and breast reconstruction, promoting tissue regeneration.
Based in Forest, CA, HDA Technology is an ISO-13485 certified contract manufacturer specializing in medical devices. The company provides compliant pilot production services, offering robust capabilities for the outsourced manufacturing of critical medical components, including surgical mesh, with a strong focus on quality and regulatory compliance.
Based in Emigsville, PA, Herculite Inc. manufactures high-performance flexible composite textiles, specializing in advanced fabric solutions for the healthcare industry. The company produces medical fabrics and healthcare textile solutions, including materials for surgical drapes and other medical applications.
Coloplast Interventional Urology, based in Minneapolis, MN, manufactures advanced surgical mesh products for various interventional urology procedures. They offer specialized pre-shaped meshes, such as Restorelle Y and Y Contour, utilized as bridging material for sacrocolposuspension and sacrocolpopexy, designed for transabdominal placement.
Materic LLC designs, prototypes, and manufactures custom nanomaterials primarily using electrospinning technology. These advanced nanomaterials are suitable for internally-developed products and collaborative projects, including specialized applications in medical devices like surgical meshes and other tissue engineering scaffolds, leveraging their unique material properties.
Medical Murray specializes in the development and manufacturing of medical devices, utilizing integrated knitted and woven materials. Their capabilities include producing polyester stent grafts, structural heart components, and hernia meshes, serving the medical industry from their US facilities.
Based in Chicago, IL, Mesh Suture, Inc. develops and manufactures proprietary mesh suture technology. Their DURAMESH™ product is designed to distribute and diffuse tension, facilitating suture integration for durable repairs that strengthen over time, redefining standards for surgical closure.
Based in Somerset, NJ, NEI Corporation manufactures custom electrospun fiber mats using materials like PAN, PVA, and PVDF-HFP. These advanced fiber mats are applied in various fields, including Environmental, Biomedical, and Energy Engineering.
Based in Niles, OH, Niles Expanded Metals manufactures strong, flexible, and customizable medical micro metal mesh. Specializing in expanded metal, they produce materials from aluminum, stainless steel, titanium, and nickel for diverse medical applications. The company operates under ISO 9001 quality standards, serving industrial and medical sectors.
Based in Santee, CA, Pathway Medtech is a contract manufacturer and developer specializing in medical devices. The company provides a single-source solution for commercializing products within the medtech industry, offering assistance with design, engineering, regulatory, and manufacturing processes.
Based in Milford, MA, Photofabrication Engineering Inc. specializes in custom photochemical etching for medical companies. They produce high-quality, burr-free metal components, including custom-fabricated mesh in various sizes and shapes. Their precision chemical machining creates intricate patterns for demanding medical applications.
Poly-Med Incorporated designs, develops, and manufactures custom absorbable medical implants using advanced biomaterials. They specialize in next-generation absorbable solutions for soft tissue reinforcement and scaffolds, including hernia and plastic surgery meshes. The company also provides biomaterials for orthopedic and advanced wound & burn tissue scaffold markets.
Stanford Advanced Materials produces high purity titanium mesh, essential for various industrial and medical applications, including surgical mesh. The company also manufactures and supplies a wide range of advanced materials such as tantalum, niobium, molybdenum, zirconia products, and hyaluronic acid powder, serving diverse industries with custom material specifications.
SURGIMESH develops and provides advanced surgical mesh implants for hernia repair, covering inguinal, incisional, umbilical, and ventral hernias. Their product line features SURGIMESH WN for high-strength repairs and SURGIMESH XB for permanent adhesion prevention. These new generation meshes are designed for superior tissue incorporation.
TELA Bio develops, manufactures, and commercializes reinforced bioscaffolds for soft tissue repair procedures. The company offers OviTex® Reinforced Bioscaffold products for hernia repair and and breast reconstruction, providing innovative solutions for medical professionals.
Based in Kernersville, NC, Tex Tech Industries manufactures innovative, high-performance materials, including specialty medical textiles. They specialize in coated and laminated materials that adhere to strict medical device standards. With over a century of experience, the company provides textiles for a wide range of industries.
Based in Half Moon Bay, CA, West Coast Surgical provides complete design, manufacturing, and production assembly for surgical devices and instrumentation. They operate a full manufacturing facility with in-house machining, finishing, and assembly departments, supporting customers from concept to production.
Zimmer Biomet is a global medical technology leader, manufacturing a wide array of implants, instruments, and patient-matched devices for surgeons. The company provides surgical solutions for craniomaxillofacial (CMF) surgery, orthopedics, and other reconstructive procedures, focusing on improved mobility and patient wellness.
BD manufactures Bard® Mesh, a surgical product used in "tension-free" hernia repair. With over 50 years of clinical experience, their mesh is a well-established product in the medical device industry. BD specializes in producing advanced medical technologies and devices for healthcare.
BioSurfaces LLC, based in Ashland, MA, manufactures medical devices and tissue engineering scaffolds. They use proprietary Bio-Spun™ nanofiber technology, electrospinning FDA-approved polymers into nanofibrous materials. These are designed for biomedical applications, promoting healing and drug release at implant sites, ideal for surgical mesh.
PrintBio is a biotechnology company specializing in regenerative medicine, utilizing novel 3D-bioprinting and material science technologies. They manufacture FDA-cleared 3D-printed resorbable surgical mesh products, including 3DMatrix™ DynaFlex™ and Programmable Surgical Mesh. The company's focus is on developing advanced abdominal wall repair solutions.
Medtronic manufactures a portfolio of ProGrip™ self-gripping polypropylene surgical mesh. These medical devices are specifically designed for use in inguinal and ventral hernia repair procedures, offering a variety of sizes. The company focuses on developing innovative solutions for medical professionals.
Stryker is a global medical technology company that provides innovative medical products and services, including various types of surgical mesh. They offer universal mesh products, such as 2D, Gold 3D, and Silver 3D mesh, designed for surgical applications with features like countersink capabilities to reduce palpability.
Based in Fort Myers, FL, Sutumed Corp manufactures surgical mesh designed for various medical procedures, including hernia repair. Their mesh is recognized for its handling properties, ability to be cut into specific shapes and sizes, and effective performance during surgical applications.
Acera Surgical Inc., based in St. Louis, MO, manufactures advanced electrospun fibers for surgical applications. These sub-cellular biomaterials are free of animal and human components, structurally mimicking native human tissue. The company supplies innovative, tissue-like materials to medical device manufacturers, suitable for surgical mesh and regenerative medicine products.
Based in Inwood, NY, Apex Mills specializes in manufacturing a diverse range of high-quality textile solutions and fabrics for the medical industry. These essential materials are designed for critical daily tasks, potentially including components for surgical mesh and other medical applications, ensuring reliability and performance.
ATEX Technologies manufactures custom surgical mesh and other implantable medical textile solutions. Utilizing proprietary PET, bioresorbables, and polypropylene, they provide components with extensive engineering and application expertise. The company focuses 100% on the medical device market, transforming innovative ideas into life-saving solutions.
Bally Ribbon Mills is a US-based manufacturer specializing in engineered woven webbing, tapes, and specialty fabrics for medical applications. They offer prototype to full-scale production of medical textiles and biotextiles used in orthopedic, prosthetic, and dental fields. Their advanced woven structures provide high strength for critical medical components.
Bimini Health Tech is a US-based manufacturer of innovative medical devices, primarily focused on women's health and breast reconstruction. The company's comprehensive portfolio includes the Essence ADM™ acellular dermal matrix, which is a form of surgical mesh, along with structured saline breast implants and PureGraft® fat transfer products. Bimini partners with physicians to develop advanced technologies.
Boston Scientific is a medical technology company developing and manufacturing innovative solutions to transform patient lives. They produce a range of medical devices, including the Ultra Sling Family designed for precise surgical placement, which involves specialized mesh. The company focuses on advancing science to help patients experience more.
Confluent Medical Technologies provides custom biomedical textiles for implantable applications, serving the cardiovascular, orthopedic, and tissue engineering markets. They specialize in manufacturing woven, knit, braided, and non-woven fabric structures essential for surgical mesh and other advanced medical devices.
Based in Durham, NC, Deep Blue Medical Advances develops next-generation surgical devices for soft tissue surgery. They feature the T-Line® Hernia Mesh product line, providing optimal tissue tension, reinforcement, and defect closure to improve patient outcomes in hernia repair and other procedures.
Based in North Chicago, IL, Allergan Aesthetics, an AbbVie company, manufactures a range of medical aesthetic products. Their offerings include STRATTICE™ Biologic Mesh, a specialized soft tissue patch. This mesh is designed to reinforce compromised soft tissues and support the surgical repair of damaged or ruptured areas.
Ethicon manufactures a comprehensive portfolio of surgical mesh products and fixation devices for hernia repair. Their product line includes advanced solutions such as ETHICON PHYSIOMESH, PROCEED, ULTRAPRO, and VICRYL meshes, alongside ETHICON SECURESTRAP fixation systems. The company specializes in developing surgical solutions for healthcare professionals.
Based in West Lafayette, IN, Evergen is a Contract Development and Manufacturing Organization (CDMO) specializing in customized regenerative biomaterials. The company designs, develops, and manufactures therapies for various clinical areas including plastic and reconstructive surgery, sports medicine, orthopedics, neuro/spine, and cardiac applications.
W. L. Gore & Associates, based in Newark, DE, is a technology company recognized for its ePTFE fiber and filament. The firm’s Medical Products Division develops advanced materials for demanding applications, including strategic expansion in endovascular treatments. Gore provides high-performance solutions crucial for various medical device manufacturers.
Based in Brea, CA, Paradyne Medical offers turn-key engineering and manufacturing for the medical, biomedical, and life science industries. They specialize in custom ePTFE sintering and processing, a core capability for producing surgical mesh materials. Services also include medical device assembly, packaging, and catheter fabrication for OEMs.
Riverpoint Medical designs, develops, and manufactures implantable textiles and fibers, offering a partnership approach to create customized medical products. The company focuses on the strength of fibers for various implantable applications.
Based in Telford, PA, Secant Group specializes in designing, developing, and manufacturing advanced biomedical textiles, polymers, and hybrids. They provide product engineering, prototype design, and scaled manufacturing services for medical devices. Applications include general surgery, cardiovascular, orthopedic, and neurovascular fields, offering biomaterial solutions to the healthcare industry.
Based in West Bridgewater, MA, Shawmut Corporation innovates and manufactures specialized materials for medical fabric and medical device applications. The company utilizes advanced capabilities in non-woven, woven, knit, and laminated textiles, producing components critical for various medical devices, including potential applications in surgical mesh.
Tex-Care Medical specializes in the manufacture, sale, and distribution of various medical textile solutions. Based in North Carolina, the company provides specialized textile products for the healthcare industry, including potential applications for surgical mesh manufacturing.
Cousin Surgery USA manufactures implantable textile solutions for orthopedic, spinal, and general surgery. With 35+ years experience, they provide materials for ligament/tendon repair, trauma, and spinal needs, specializing in bio-absorbable materials.
Integra LifeSciences manufactures advanced medical devices, specializing in surgical solutions for soft tissue reinforcement. Leveraging over 40 years of clinically proven polydioxanone (PDO) technology, the company develops versatile products like DuraSorb. They provide innovative materials designed to enhance surgical outcomes across diverse medical applications.
SurgiMend specializes in manufacturing biologic mesh, also known as dermal scaffolds, for surgical applications. Their SurgiMend PRS product offers optimal handling characteristics, hydrates quickly, and is designed for easy placement. The company provides advanced biological implants for reconstructive and regenerative procedures, focusing on high-quality medical device solutions.
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How to Choose a Company
- Demand stringent raw material traceability, ensuring each polymer lot (e.g., medical-grade virgin polypropylene, PGA, PLLA) is documented from resin pellet to finished mesh, with comprehensive data on extractables and leachables, crucial for long-term biocompatibility.
- Verify expertise in your required mesh construction, whether it's monofilament extrusion and knitting for lightweight hernia mesh or specialized weaving for multi-layered designs, and confirm their ability to consistently control critical parameters like pore size and density.
- Confirm their Quality Management System is not just ISO 13485 certified but has a demonstrated track record of FDA 21 CFR Part 820 (QSR) compliance and, if applicable, adherence to EU MDR requirements specifically for implantable textiles.
- Assess their capabilities or established partnerships for validated sterilization methods (e.g., EtO, gamma irradiation) and their proficiency in designing and validating a robust sterile barrier system (SBS) that maintains sterility throughout the product's entire shelf life.
- Review their in-house or outsourced testing capabilities for mechanical properties like tensile strength, burst strength, and fatigue resistance, along with biocompatibility testing data (e.g., cytotoxicity, irritation, sensitization) specific to mesh materials per ISO 10993.
- Evaluate their experience in contributing to regulatory submissions (e.g., FDA 510(k), PMA, CE Mark Technical Files) for similar implantable devices, understanding their role in providing design history file (DHF) and device master record (DMR) documentation and process validation reports.
- Beware of suppliers who offer significantly lower pricing by cutting corners on raw material validation, process controls for achieving desired tissue ingrowth characteristics, or validation of the sterile barrier system, as this almost always leads to costly recalls or protracted regulatory hurdles down the line.
Frequently Asked Questions
How does mesh pore size and filament type impact clinical outcomes?
Larger pore sizes in mesh designs generally promote greater tissue ingrowth and vascularization, reducing scar plate formation and potentially improving pliability. Monofilament meshes (e.g., polypropylene) are less prone to bacterial colonization and offer better biocompatibility, while multifilament designs can offer higher tensile strength but may carry a slightly increased risk of infection or foreign body reaction.
What are the critical considerations for a sterile barrier system (SBS) in surgical mesh packaging?
The SBS must maintain sterility until the point of use, protect the mesh from physical damage, and allow for aseptic presentation. Key considerations include material compatibility with chosen sterilization methods (e.g., Tyvek for EtO, specific films for gamma irradiation), ensuring seal integrity, demonstrating transit robustness, and providing clear, compliant labeling. Validation per ISO 11607 is paramount.
What are the regulatory differences between sourcing *resorbable* vs. *non-resorbable* surgical mesh?
Resorbable meshes (e.g., made from PGA, PLLA, or composite materials) often require more extensive in-vivo degradation and biocompatibility studies to demonstrate their absorption profile and host response over time. Non-resorbable meshes require robust long-term implant data. Both typically fall under Class II or III device classifications, demanding a highly compliant Quality Management System, extensive risk management, and rigorous clinical or performance data for FDA 510(k), PMA, or EU MDR approval.
How important is raw material origin and traceability for surgical mesh?
Critically important. The origin and specific grade of polymers (e.g., medical-grade virgin polypropylene, ePTFE) directly impact the mesh's biocompatibility, mechanical properties, and long-term stability in the body. Full traceability from the resin manufacturer through extrusion, knitting/weaving, and final processing is essential for risk management, regulatory compliance, and swift identification and mitigation in case of a quality issue.
Beyond ISO 13485, what other specific certifications or standards should I look for?
For US markets, look for compliance with FDA 21 CFR Part 820 (Quality System Regulation). For EU markets, adherence to the EU Medical Device Regulation (MDR) is mandatory, often demonstrated through CE Mark certification by a Notified Body. Additionally, specific material standards (e.g., ASTM standards for polymers) or biological evaluation standards (ISO 10993 series for biocompatibility) are often relevant and expected.
What are common challenges when transitioning an R&D mesh design to full-scale manufacturing?
Scaling often presents challenges in maintaining consistent pore size, tensile strength, and other critical mechanical properties across larger production runs. Comprehensive process validation (Installation Qualification, Operational Qualification, Performance Qualification - IQ, OQ, PQ) becomes critical. Ensuring a robust raw material supply chain, managing sterilization validation for higher volumes, and maintaining a robust sterile barrier system are also common hurdles that require close collaboration with an experienced, capable manufacturer.