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Tube Filling Co Packers

Last updated: August 2026

This directory lists 82 tube filling co packers across the United States, from emerging cosmetic brands needing low MOQs to established pharmaceutical companies requiring full cGMP compliance.

Buyers frequently engage tube filling co-packers to overcome challenges in scaling production, handling specialized product viscosities from thin serums to thick pastes, and ensuring strict adherence to regulatory mandates like FDA cGMP for OTC drugs or ISO 13485 for medical devices. The ability to manage precise fill weights and maintain robust barrier properties in the filled tube is paramount for product stability and shelf-life.

The ecosystem of tube filling co-packers includes several distinct types. Some specialize in high-volume, automated lines for consumer goods like personal care or food, often offering turnkey services. Others are niche players, focusing on smaller batch runs for highly specialized applications, such as pharmaceutical gels or industrial adhesives, where stringent quality control and formulation stability testing are critical. There are also those dedicated to medical devices or dietary supplements, possessing specific certifications and cleanroom capabilities.

Successful engagement with a tube filling co-packer hinges on comprehensive preparation from the buyer. Brands should arrive with detailed product specifications, including viscosity ranges and shear thinning properties, confirmed component drawings for tubes and caps, and preferably, preliminary formulation stability data. Co-packers, in turn, expect clarity on regulatory requirements, expected MOQs, and quality control parameters, enabling them to accurately quote and plan for line setup and validation.

A significant trend in the tube filling co-packing sector is the growing demand for sustainable packaging options. Brands are increasingly requesting expertise in filling into post-consumer recycled (PCR) content tubes, bio-resin tubes, or monomaterial tubes designed for easier recycling. This shift requires co-packers to adapt their equipment and sealing technologies to handle new material properties while maintaining production efficiency and product integrity.

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Company Directory

82 companies nationwide

AbbVie Contract Manufacturing

North Chicago, IL

Based in North Chicago, IL, AbbVie Contract Manufacturing is a 3rd party manufacturing partner with over 40 years of experience. They provide topical product manufacturing, including gel and cream filling services, supporting clients from development to commercialization. The company leverages scientific expertise and operational excellence for pharma/biotech milestone success.

Email availablePhone available

Accupack Midwest, Inc.

Accupack Midwest, Inc. specializes in contract tube filling and comprehensive manufacturing for health and beauty products. They offer high-speed filling services for plastic and aluminum tubes, bottles, jars, and lip balm sticks. Capabilities include liquids, creams, lotions, gels, ointments, and powders, along with private label solutions and product formulation.

Email availablePhone available

Allied International

Buena Park, CA

Based in Buena Park, CA, Allied International is a contract chemical manufacturer and packager, established in 1972. They provide liquid and powder blending, formulation, and private label packaging services. Their EPA-registered facility handles diverse filling and packaging solutions for industrial and food service industries.

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Alpine Material Solutions

Cincinnati, OH

Based in Cincinnati, OH, Alpine Material Solutions provides contract filling and packaging services, including for clear or opaque tubes. They co-pack liquids, oils, and lotions for cosmetics, skincare, hair care, pharmaceuticals, food products, and industrial applications. The company also supplies extruded films and laminated materials.

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AMR Labs

Los Angeles, CA

Based in Los Angeles, CA, AMR Labs is a full-service contract cosmetic manufacturer. They offer custom formulation, contract filling, packaging, quality control, and fulfillment for beauty brands. Services cover skincare, haircare, body care, and fragrance, operating from an ISO 22716 and cGMP-certified, FDA-registered facility.

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Cosmetix West

El Segundo, CA

Based in El Segundo, California, Cosmetix West is a contract manufacturer specializing in beauty and health products. They offer comprehensive services, including tube filling, to craft a wide range of cosmetic and wellness items for their clients.

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Aphena Pharma Solutions

Cookeville, TN

Aphena Pharma Solutions is a U.S.-based contract pharmaceutical manufacturing and packaging company, offering comprehensive tube filling services. They handle liquids, gels, creams, and more, with fill sizes ranging from 1-gram to 225-gram. Aphena serves the prescription pharmaceutical, OTC, dietary supplement, and medical device industries from FDA-registered facilities.

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APV Engineered Coatings

Dobson, NC

Based in Dobson, NC, APV Engineered Coatings offers comprehensive contract filling and packaging services. They expertly fill diverse manufactured products, from thin liquids to thick pastes, into various containers, including tubes, bottles, jars, pails, and drums. They cater to a broad customer base with dedicated filling lines.

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Assemblies Unlimited, Inc.

Bloomingdale, IL

Based in Bloomingdale, IL, Assemblies Unlimited, Inc. specializes in contract packaging and liquid filling services. They provide automatic filling lines for a wide range of products, including non-food liquids for bottles and tubes such as household goods, car care, and adhesives. The company also handles food and supplement packaging needs.

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Atlas Tube Filling Services

Vernon, NJ

Based in Vernon, NJ, Atlas Tube Filling Services provides timely tube filling solutions for contract manufacturers. They assist clients in completing jobs and meeting deadlines with their specialized co-packing services, ensuring efficient production.

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Automated Filling Services

Sandy, UT

Based in Sandy, UT, Automated Filling Services provides comprehensive liquid filling and co-packing solutions. They offer contract manufacturing, white labeling, formulation, kitting, and storage services. Specializing in diverse liquid products, they serve industries such as food, pharmaceuticals, cosmetics, and chemicals, ensuring precision and quality.

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Beaming White

Based in Vancouver, WA, Beaming White specializes in private label manufacturing for advanced teeth whitening products. They offer comprehensive services for private label brands, including the creation, filling, labeling, and printing of custom metal or plastic tubes to client specifications.

Email availablePhone available

American Blending & Filling

Waukegan, IL

Based in Waukegan, IL, American Blending & Filling provides turnkey co-packing services for liquid, cream, and gel products. They specialize in high-speed blending and filling into tubes, bottles, or jars, with custom tube sealing. The company serves personal care, household, and automotive markets, offering formula development and secondary packaging.

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Bulk Apothecary

Bulk Apothecary offers contract filling and co-packaging services, building on their extensive private label product line. With over 300,000 square feet of facilities, they also specialize in manufacturing personal care items like bath bombs, soaps, and candles, in addition to supplying fragrance oils and specialty ingredients.

Email availablePhone available

California Contract Manufacturing

Los Angeles, CA

California Contract Manufacturing is a full-service contract manufacturer based in Los Angeles, CA. They specialize in bottle, container, jar, and tube filling for personal care, skincare, sexual wellness, and other products. Serving novelty boutiques, mass-market retailers, and top pharmacy chains across North America.

Email availablePhone available

Carolan Packaging

Rockaway, NJ

Based in Rockaway, NJ, Carolan Packaging is a contract packaging and co-packing provider. They specialize in filling, labeling, distribution, fulfillment, and automated assembly. The company offers expertise across various types of filling and packaging solutions, partnering with businesses for their diverse packaging needs.

Email availablePhone available

Case Mason

Case Mason provides comprehensive tube filling, capping, and labeling services for plastic and laminate tubes. Based in Baltimore, MD, their on-site equipment accommodates 0.5- to 4-ounce tubes, offering bulk co-packing solutions for various industries.

Email availablePhone available

Columbia Cosmetics

San Leandro, CA

Columbia Cosmetics specializes in contract manufacturing for the beauty industry, simplifying production for various brands. Based in San Leandro, CA, the company offers comprehensive services for cosmetic and personal care products, which typically includes custom formulation, blending, and diverse packaging solutions like tube filling.

Email availablePhone available

Consolidated Design West

Anaheim, CA

Based in Anaheim, CA, Consolidated Design West offers comprehensive turnkey packaging solutions. The company provides commercial printing, primary and secondary packaging, and co-packing services from formulation to finished goods. They also specialize in supply chain management, fulfillment, logistics, and warehousing for various industries.

Email availablePhone available

Consolidated Strategy Group

Consolidated Strategy Group offers comprehensive co-packing and product filling services, supporting businesses from conceptualization to inventory. With over 40 years of experience, they provide turnkey packaging and product fill solutions for diverse industries, including beauty, pharmaceutical, food and beverage, and pet care.

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CPFPI

CPFPI offers specialized contract filling services for tubes, bottles, and samplers, handling volumes from 5ml to 500ml. The company focuses on personal care products including creams, lotions, shower gels, bath oils, hair oils, and body oils.

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Custom Pak Illinois

Hampshire, IL

Custom Pak Illinois, based in Hampshire, IL, specializes in contract packaging, offering tube, bottle, and flexible pouch filling. They handle plastic, laminate, and metal containers for fill sizes from 0.5 cc to 12 oz. CPI manages complex shapes, high-viscosity materials, and hazardous chemicals.

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Custom Chemical Formulators, Inc. (CCFI)

Santa Fe Springs, CA

Based in Santa Fe Springs, CA, CCFI is a family-owned chemical manufacturer specializing in liquid and powder blending. They offer comprehensive contract manufacturing, private labeling, and custom product development services. CCFI supports businesses with large-scale production, serving clients across the US and internationally.

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DaklaPack

Wyckoff, NJ

Based in Wyckoff, NJ, DaklaPack offers innovative packaging solutions, including cleanroom assembly and filling services. They provide custom-made packaging and logistical support, specializing in high-quality medical packaging, shipping solutions, and consumables. DaklaPack also designs, assembles, and distributes custom self-collection kits.

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Dimensional Packaging LLC

Cannon Falls, MN

Based in Cannon Falls, MN, Dimensional Packaging LLC provides contract tube filling and packaging services for liquid and dry goods. They specialize in unit dose Snap-Tip® and Pro-Swab® tubes, accommodating sizes from 0.5 to 4 ounces. Services cater to cosmetics, personal care, and specialty medical industries.

Email availablePhone available

Dynamic 3PL

Wilmington, IL

Based in Wilmington, IL, Dynamic 3PL provides comprehensive contract packaging and co-packing services. They specialize in primary and secondary packaging for supplements, food, and beverages, along with warehousing, order fulfillment, and transportation. The company is SQF, CCOF, and Kosher certified, supporting diverse industry needs.

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Formula Corp

Auburn, WA

Based in Auburn, WA, Formula Corp specializes in contract manufacturing for private label home and personal care products. They offer end-to-end capabilities, including formulation, blending, filling, and packaging for a range of formats such as tubes.

Email availablePhone available

GAR Labs

Riverside, CA

Based in Riverside, CA, GAR Labs is an ISO certified contract manufacturer specializing in hair care and skin care products. They provide comprehensive services including hot and cold filling, aluminum and metal tube filling, mixing, packaging, and palletizing for orders of 5000 pieces and up.

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Hubot CDMO

South Bend, IN

Based in South Bend, IN, Hubot CDMO provides tube filling co-packing for Medical Device, OTC, and Cosmetics, handling lotions, creams, serums, and liquids at 78 tubes per minute. They offer CDMO solutions including aerosol, liquid, and airless filling, R&D, and analytical services, prioritizing quality and sustainability.

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KBL Cosmetics

Corona, CA

Based in Corona, CA, KBL Cosmetics provides contract manufacturing, filling, and formulation for personal care, beauty, and household products. They operate 18 stainless steel tanks and 11 filling lines, offering diverse capabilities, full labeling services, and custom tooling fabrication.

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Kyma Labs, LLC

Riverside, CA

Based in Riverside, CA, Kyma Labs, LLC is a contract cosmetic manufacturing company providing high-quality formulations, private label solutions, and packaging services. They partner with clients, including cosmetic brands and medical professionals, to develop and produce unique products, supporting their market entry and growth within the United States.

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MaxPax LLC

Elkhorn, WI

Based in Elkhorn, WI, MaxPax LLC offers comprehensive contract packaging solutions, including tube filling, vertical and horizontal form fill seal, and premade pouch services. They expertly handle flexible and rigid containers, filling products from 1 gram to bulk for the personal care, household, and industrial sectors.

Email availablePhone available

MaxUS Operations

Elkhorn, WI

MaxUS Operations, based in Elkhorn, WI, provides contract manufacturing and co-packing services. They offer complete filling, blending, and packaging solutions, specializing in flexible packaging formats such as form fill seal, premade pouches, stick packs, and sachets for scaling brands.

Email availablePhone available

Medpak Solutions

Based in St. Petersburg, FL, Medpak Solutions is a U.S. cosmetic manufacturer. They provide full-service private label solutions for skincare and beauty brands, handling everything from formulation to packaging, including tube filling for creams, lotions, and gels. Production runs range from 10,000 to 200,000+ units.

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Multi-Pack Solutions

Greenville, SC

Based in Greenville, SC, Multi-Pack Solutions provides contract tube filling services. The company handles gels, liquids, pastes, and lotions, serving clients in the personal care and pharmaceutical industries. They offer specialized co-packing solutions for diverse product formulations and requirements.

Email availablePhone available

Organic Filling Solutions

Los Angeles, CA

Based in Los Angeles, CA, Organic Filling Solutions is a contract manufacturer specializing in tube, bottle, and pouch filling for skincare, haircare, cosmetics, bath, and fragrance brands. They offer comprehensive services including formulation, hot pouring, and fulfillment. With eight production lines, they provide flexible, fast turnarounds and low MOQs.

Email availablePhone available

Ozark Industrial Bottling and Packaging

Neosho, MO

Ozark Industrial Bottling and Packaging, based in Neosho, MO, provides high-volume contract squeeze tube filling and private label packaging. They serve industrial, automotive, and personal care sectors, filling lotions, gels, creams, and specialty pastes into 2 oz to 8 oz tubes with capacity exceeding 10,000 units daily.

Email availablePhone available

Packaging On Demand, Inc.

San Clemente, CA

Based in San Clemente, CA, Packaging On Demand, Inc. provides comprehensive contract packaging services for the personal care industry. They specialize in compounding, pilot batches, and scalable production runs for body, skin, and hair products, bringing client formulas to life from concept to manufacturing.

Email availablePhone available

Pro-Tech Design & Manufacturing, Inc.

Santa Fe Springs, CA

Pro-Tech Design & Manufacturing, Inc. offers FDA & ISO 13485 registered contract packaging, assembly, and outsourcing for medical devices. They specialize in liquid filling services for syringes, vials, and tubes. With over 40 years of experience, Pro-Tech provides comprehensive solutions from multiple US facilities.

Email availablePhone available

Safetec of America

Buffalo, NY

Based in Buffalo, NY, Safetec of America offers comprehensive contract packaging and private label services. They provide on-site tube filling capabilities for products ranging from 0.5 oz to 4 oz, specializing in infection control, first aid, OTC, and personal care items with turn-key solutions.

Email availablePhone available

Sample Solutions LLC

Olathe, CO

Based in Olathe, CO, Sample Solutions LLC provides comprehensive tube filling and co-packaging services. They fill and seal plastic or laminate tubes, handling viscous liquids, thick creams, and hot-fill products. Additional capabilities include liquid filling, assembly, warehousing, and sachet/pouch filling for various product types.

Email availablePhone available

Snyder Manufacturing

Snyder Manufacturing, established in 1951, provides chemical blending and contract packaging services. Operating high-speed filling lines in California and Texas, they handle liquid or powder products for containers starting at 2 oz. This multi-generational company offers tailored blending and filling solutions to industrial clients.

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South Atlantic Packaging

Winston-Salem, NC

Based in Winston-Salem, NC, South Atlantic Packaging is a full-service contract packaging company. They offer comprehensive co-packing solutions, managing labor and quality control for various industries requiring contract filling and packaging services.

Email availablePhone available

Spec Enterprise

Gilbert, AZ

Based in Gilbert, AZ, Spec Enterprise provides contract packaging services, specializing in tube filling for cosmetics in 0.5 to 4-ounce sizes. They also offer liquid, powder, and bottle filling, ingredient blending, custom formulation, and labeling. The company handles projects with low minimums and has a 250-gallon mixing capacity.

Email availablePhone available

Strukmyer

Orange City, FL

Based in Orange City, FL, Strukmyer specializes in end-to-end contract filling services and liquid filling solutions. They handle various liquids, gels, creams, and oils, packaging them into tubes, bottles, jars, tottles, and pouches for B2B clients. Services include custom formulation, warehousing, and distribution.

Email availablePhone available

Southwest Packaging

Fort Worth, TX

Based in Fort Worth, TX, Southwest Packaging offers comprehensive contract packaging and co-packing services. They provide end-to-end solutions including filling, bagging, kitting, assembly, labeling, and distribution for bottles, jars, pouches, and jugs. With over two decades of experience, they serve private labels and brands, also specializing in alcohol co-packing.

Email availablePhone available

Taylor Gleason Enterprises

Based in Coeur d'Alene, ID, Taylor Gleason Enterprises offers expert food co-packing services from its SQF-certified, allergen-free facility. The company assists brands in scaling their operations through trusted private label manufacturing solutions, specializing in various food products with stringent quality controls for commercial clients.

Email availablePhone available

The Whole Package, LLC

Sarasota, FL

Based in Sarasota, FL, The Whole Package, LLC offers direct tube filling services for small or large volume production runs, accommodating plastic, laminate, and aluminum tubes. The company also supplies new and rebuilt tube filling and sealing machinery, custom tooling, and change parts to manufacturers in the industry.

Email availablePhone available

Teamwork Packaging

San Bernardino, CA

Based in San Bernardino, CA, Teamwork Packaging provides comprehensive contract packaging and filling services. They specialize in tube, bottle, jar, pouch, sachet, and stick pack filling for liquid and dry products. As an FDA registered, GMP, and ISO certified provider, they serve growing brands and manufacturers with scalable production.

Email availablePhone available

U.S. Continental Packaging

Corona, CA

U.S. Continental Packaging, based in Corona, CA, provides direct contract packaging and turnkey solutions. Specializing in precision liquid and tube filling services, they also offer labeling, product assembly, and warehousing. The company features innovative lab services for formula development and quality control.

Email availablePhone available

U.S. Packaging, LLC

Elkhorn, WI

Based in Elkhorn, WI, U.S. Packaging, LLC provides contract packaging solutions, including tube filling. They offer flexible packaging (form fill seal, pouches) and rigid container filling (bottles, jars, cups). Serving food, beverage, and personal care industries, they provide turnkey and toll manufacturing.

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Valpac

Valpac has provided top-quality custom manufacturing and private label toll manufacturing services since 1983. Compounding fillers, colors and carbon black.

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Velocity Production and Packaging

San Diego, CA

Velocity Production and Packaging provides contract manufacturing and custom packaging for private label cosmetics and skincare products. Based in San Diego, CA, the company offers a range of services including product filling, bundling, and logistics for personal care product companies nationwide. They cater to both low and high volume production needs.

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VIA Incorporations

Fontana, CA

Contract packaging is utilized when a brand outsources its product packaging to a company, like VIA Inc. that specializes in packaging solutions.

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The Visual Pak Companies

Waukegan, IL

Filling Solutions—We offer Formula development, turnkey liquid blending, filling, and packaging solutions. Call Us!. Pak delivers end-to-end.

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Waco Bottling Co.

Woodway, TX

Waco Bottling Co. is a Texas-based co-packer specializing in hot-fill and cold-fill products, including beverages, sauces, and dressings.

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We Fill Tubes

Vernon, NJ

We Fill Tubes offers expert tube filling services for cosmetic and skincare brands.

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WeFillWePack

Los Angeles, CA

All types of tubes, either plastic or aluminum: filling, sealing and tube lot number with NORDENMATIC modern machine. GET QUOTE.

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Yoshida Foods

Portland, OR

Primary liquid filling co-packer. Carbonated RTD beverages (Glass only). Pasteurized and non-pasteurized capacity 4 million cases / yr. Company Highlights.

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American Blending Company

American Blending Company specializes in toll blending, custom manufacturing, private label manufacturing, and packaging of dry powder chemicals and liquid.

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Big Brands Utah Co-Packing

Big Brands personal care formulation and co-packing services provides our clients with a turnkey development service for oral care, skin care and hair care.

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Copacker LA

Copacker LA specializes in co-packing and private labeling for beverages and non-beverage products in Canoga Park, CA. Headquarters, Canoga Park, California.

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Co Packing Los Angeles

#1 Co-Packer in California. We specialize in carbonated beverage micro canning and bottling. er LA Logo LA Gray We Manufacture Your Dreams.

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Easysnap Technology

Easysnap is able to offer a complete cosmetic co-packing service. For Example: Liquid medications, Baby Care Products, Toothpaste, Sun Creams.

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Max Private Label

Streamwood, IL

Tube Filling. Specialized equipment for filling tubes with creams, gels, and other viscous products with perfect precision. Hot Fill Processing. Specialized.

Email available

PCAS Labs

San Fernando, CA

california co-packer assistance. complete range of station packaging and assembly line services. Freezing, cold.

Email available

Ascendia Pharmaceutical Solutions

Brunswick, NJ

Ascendia Pharmaceutical Solutions delivers advanced aseptic fill-finish capabilities. Contact.

Phone available

Co-Packing Services

Looking for expert co-packing services? California Hot Sauce Solutions offers high-volume production for custom sauces. CURRENTLY A 3-6 MONTH WAIT FOR NEW CO-.

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California Juice Packers

Hot Fill 10 – 64 oz. · Expertise: juice copacking, tea bottling and tea brewing, co-packing sports beverages, copacking concentrates, bottling sauces and more!

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Co-Packing Express

St. Petersburg, FL

Based in St. Petersburg, FL, Co-Packing Express provides comprehensive co-packing, bottling, and filling services across various formats. They offer end-to-end contract packaging, private labeling, and fulfillment solutions, including FBA/FBM compliance, warehousing, and logistics. The company supports brands with efficient production workflows.

Phone available

EliteFill

Mission Viejo, CA

EliteFill has state-of-the-art tube filling equipment and a huge variety of shapes and sizes of tubes for your cosmetic packaging needs.

Phone available

Filling Solutions llc

Linden, MI

We specialize in 2-component tube-cartridge filling for adhesives and epoxies and we can work with most materials, including ISOs, MMAs and silicones.

Phone available

FNC Medical

We develop, manufacture, fill and label cosmetic, OTC and FDA regulated products. Headquartered in beautiful Ventura, California, fill various sized tubes, A.

Phone available

InSpec Solutions

Holly Hill, FL

Based in Holly Hill, FL, InSpec Solutions is an FDA-registered co-packer specializing in tube filling for skincare and personal care brands. They offer formulation through fill across thirteen lines, handling tube, bag-on-valve, aerosol, hot fill, and roll-on products, designed for large-volume programs.

Phone available

Minimus Products

Newbury Park, CA

Based in Newbury Park, CA, Minimus Products is an entrepreneurial co-packing and contract packaging facility. They specialize in small to medium production runs with low minimums for emerging food, beverage, supplement, beauty, personal care, and household brands. Services include filling, labeling, and retail-ready pack-out.

Phone available

Praxis Packaging

Praxis Packaging provides primary and secondary contract packaging, specializing in liquid, cream, and paste filling for rigid tubes, bottles, and jars. With five FDA & cGMP-compliant facilities in Michigan, New Jersey, and Florida, they support OTC, Rx, and retail goods, also offering solid dose packaging and serialization.

Phone available

Sonic Packaging

Westwood, NJ

Based in Westwood, NJ, Sonic Packaging offers custom primary tube design, engineering, manufacturing, blending, and filling services. They provide innovative packaging solutions, supporting clients from concept to market. The company holds FDA registrations for drug and medical device applications, including class 7.

Phone available

Tropical Products

Based in Salem, MA, Tropical Products is a private label manufacturer specializing in personal care, pet care, and home care products. The company offers comprehensive services from product conception and formulation to manufacturing and filling a variety of container styles for diverse product lines.

Phone available

Unit Pack

Cedar Grove, NJ

Based in Cedar Grove, NJ, Unit Pack provides single-use contract packaging for liquids and gels. With over 60 years of experience, this family-owned company specializes in filling tubes, sachets, and stick packs, handling sizes from 0.5 ml to 60 ML. They operate an FDA-registered, cGMP compliant facility.

Phone available

WePackItAll

Duarte, CA

Based in Duarte, CA, WePackItAll provides contract filling and co-packaging services for health and wellness brands. They support CPG businesses at all growth stages, offering primary packaging for stick packs, sachets, bottles, and pouches. The company also handles secondary packaging and supply chain management.

Phone available

Big Brands Nutra

Big Brands Nutra offers co-packing and contract manufacturing for nutritional and personal care products. They specialize in custom formulation and manufacturing supplements, creams, and balms. Providing diverse packaging options, including squeeze tubes, bottles, and jars, they deliver end-to-end solutions from concept to finished product.

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ProStar Contract Packaging

Based in Pottstown, Pennsylvania, ProStar Contract Packaging provides SQF Edition 8 certified, full-service contract packaging solutions. They specialize in liquid filling, including tubes, bottles, and jars, alongside blending, kitting, assembly, and dry filling services. ProStar serves health & wellness, cosmetic & beauty, and food & beverage brands.

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How to Choose a Company

  • Verify the co-packer's ability to handle your product's specific rheology, asking for evidence of successful runs with similar viscosities, shear sensitivities, or thixotropic properties on their filling equipment.
  • Scrutinize their quality control protocols for fill-to-seal accuracy, including their methods for monitoring fill weight consistency, checking seal integrity (e.g., burst testing, leak detection), and ensuring correct lot coding and serialization.
  • For regulated products (e.g., OTC drugs, medical devices), confirm their current FDA cGMP (21 CFR Part 210/211 or Part 820) registration and audit history, requesting copies of recent inspection reports or third-party audits like NSF for dietary supplements.
  • Assess their experience with different tube materials and sealing technologies – specifically, if your product requires laminate tubes with induction sealing, or extruded tubes with hot air or ultrasonic sealing. Ensure they can manage critical barrier properties for oxygen or moisture.
  • Always request a detailed line changeover procedure and cost breakdown. A common pitfall for new brands is underestimating the substantial costs and downtime associated with cleaning and reconfiguring lines for different products or tube sizes.
  • Don't overlook their capabilities for managing product-package compatibility testing. A formula stable in a lab jar might react negatively with the specific polymer layers of a laminate tube over time, leading to material degradation, discoloration, or product spoilage.

Frequently Asked Questions

What's the typical Minimum Order Quantity (MOQ) for tube filling, and how does it impact pricing?

MOQs for tube filling can vary widely, typically ranging from 5,000 to 50,000 units for smaller co-packers, up to hundreds of thousands for larger facilities. It's driven by line changeover costs – the expense and time required to clean, set up, and validate a line for your specific product and tube. Higher MOQs dilute these setup costs, resulting in lower per-unit pricing. For small runs, expect higher unit costs or consider co-packers specializing in pilot batches or manual filling.

How do I ensure my product's viscosity and formulation stability will work in a tube?

Providing your co-packer with accurate rheological data (viscosity at different shear rates, yield stress, thixotropy) is crucial. They will use this to select appropriate filling nozzles and pump types. More importantly, you must conduct product-package compatibility testing. This involves filling your actual product into the intended tube material and monitoring it under various temperature and humidity conditions over time to ensure no degradation, discoloration, or adverse reactions occur with the tube's plastic layers or sealant.

What documentation and specifications do tube filling co-packers typically require for a new project?

Expect to provide comprehensive documentation including a Certificate of Analysis (CoA) for all raw materials, detailed product specifications (viscosity, pH, specific gravity), Material Safety Data Sheets (MSDS), ingredient lists, and specific instructions for mixing and processing. For packaging, you'll need precise tube and cap specifications, CAD drawings, print artwork, and a clear understanding of your desired fill volume, headspace, and secondary packaging requirements.

What's the difference between laminate and extruded tubes, and which is best for my product?

Laminate tubes are made from multiple layers of material (e.g., plastic, aluminum foil) bonded together, offering excellent barrier properties against oxygen, moisture, and light, crucial for sensitive products like toothpastes or pharma gels. They often have a 'memory' and tend to stay compressed. Extruded tubes are a single, continuous layer of plastic, more common for less sensitive products. They tend to revert to their original shape after squeezing. The best choice depends on your product's sensitivity, required shelf life, desired aesthetic, and cost considerations.

How do tube filling co-packers manage regulatory compliance and quality assurance for my product?

Reputable co-packers will have robust Quality Management Systems (QMS) in place, often compliant with ISO standards or FDA cGMP (Current Good Manufacturing Practices) for specific industries. They manage compliance through strict Standard Operating Procedures (SOPs), batch record documentation, in-process quality checks (e.g., fill weight, seal integrity, torque), and retain samples. For highly regulated products, they will require a Quality Agreement outlining responsibilities for raw material inspection, environmental monitoring, product release, and handling deviations or recalls.

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