Foam Manufacturers

Last updated: January 2026

This directory lists 133 foam manufacturers across the United States, from custom foam fabricators specializing in intricate die-cutting to integrated raw material pourers and converters.

Buyers leverage these suppliers to solve diverse application challenges, ranging from acoustic insulation and vibration dampening using specific open-cell formulations, to creating protective packaging with precise density requirements, or sealing solutions demanding excellent compression set and environmental resistance. These manufacturers provide critical components for industries where material performance, fabrication precision, and consistent quality are paramount.

The suppliers in this space often fall into distinct categories: raw foam pourers who create bulk buns and sheets, custom fabricators who convert these materials through processes like CNC routing, waterjet cutting, or complex die-cutting, and integrated solution providers who offer both material production and advanced value-added services such as adhesive application, foam lamination, and assembly. Some specialize in specific foam chemistries like polyurethane or polyethylene, while others offer a broader range of polymers and finishing operations.

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Company Directory

133 companies nationwide

Accufoam

accufoam.com
Birmingham, AL

Accufoam is America's leading independent spray foam manufacturer, delivering high-performance insulation products backed by deep industry expertise and hands-.

info@accufoam.com+12054404996

Advanced Foam

advancedfoam.com
Gardena, CA

Based in Gardena, CA, Advanced Foam provides custom foam fabrication services for diverse projects. They specialize in anti-impact foam, packaging design, and large-scale foam structures for movie sets and architectural decorations. Capabilities include columns, balustrades, logos, signs, and decorative panels.

john@doe.com+13105150728

Aeromarine Products

aeromarineproducts.com
—

Our 2# pour foam is excellent flotation foam for a boats, kayaks, and/or canoes. Our marine foam expands to 20 to 25 times its original volume.

sales@polytek.com+18773428860

Albany Foam and Supply Inc

albanyfoam.com
—

Albany Foam and Supply Inc specializes in foam fabrication and supply, offering a range of foam products including Talatech Latex Foam, Rebond, Mid, and Ultra Foam. They provide custom fabrication services and operate a Cushion/Sewing Department. Their Talatech Latex Foam is natural, hypoallergenic, and resistant to mold and bacteria.

sales@albanyfoam.com+18002350888

Alleguard

alleguard.com
—

Alleguard is the leader in engineering, delivery, and service of custom foam solutions. Explore our integrated network of manufacturing and logistics hubs.

information@alleguard.com+18774709991

Amcon Foam Fabrication

amconfoam.com
Minneapolis, MN

Based in Minneapolis, MN, Amcon Foam Fabrication offers custom foam fabrication services for industrial manufacturers. The company provides end-to-end solutions, from design and engineering to material selection and production. With facilities in Minnesota and Colorado, they stock over 80 foam classifications for various project requirements.

nschorr@amconfoam.com+17635741044

American Excelsior Company

americanexcelsior.com
Arlington, TX

Based in Arlington, TX, American Excelsior Company manufactures flexible foam solutions and engineered foam specialties. They provide products for packaging, cushioning, and medical applications. The company also offers erosion control solutions and wood fibers for various industrial needs.

sales@americanexcelsior.com+18007777645

American Poly-Foam

americanpolyfoam.com
Hayward, CA

Based in Hayward, CA, American Poly-Foam specializes in custom foam fabrication and conversion for diverse industrial applications. They provide die-cutting, contour cutting, adhesive lamination, and convoluted foam services. Serving industries such as medical, military, electronics, and packaging, they produce acoustic, filtration, cushioning, and display foam products.

info@americanpolyfoam.com+15107863626

Armacell

armacell.com
Chapel Hill, NC

Based in Chapel Hill, NC, Armacell manufactures a wide range of ArmaComp® engineered foams. The company specializes in creating innovative, high-performance foam products designed to address complex industrial and commercial challenges, including specialized solutions for the aerospace sector.

info.ai.us@armacell.com+18008665638

Atlas Foam Products

atlasfoam.com
Sylmar, CA

Located in Sylmar, California, Atlas Foam Products specializes in shock-protection packaging working with polyurethane foam, polyethylene foam.

sales@atlasfoam.com+18188373626

Bay Area Foam Shapes Design

bafsd.net
Oakland, CA

9901 Gould St, Oakland, CA 94603.

aquilesyepez@bayareafoamshapes.design+15106060663

Bramport Supply

bramportsupply.com
—

High-performance automotive foam and fiber materials for vehicle manufacturing. Technical solutions for auto industry applications. Shop now!

orders@bramportsupply.com+18177555705

Built With Foam

builtwithfoam.com
—

1237 Oxford St Unit B, Houston, TX 77008.

builtwithfoam@gmail.com+17134692554

Central Texas RetroFoam

centraltexasretrofoam.com
San Antonio, TX

13603 Topper Cir Ste. 5, San Antonio, TX 78233.

info@centraltexasretrofoam.com+15125496076

Cushion Works

cushionworks.net
San Francisco, CA

3320 18th St, San Francisco, CA 94110.

cw@cushionworks.net+14155526220

Custom Foam Fabricators and Manufacturers

customfoam.com
—

As a leader specializing in fabricating and molding custom polyurethane foam components, we work with a variety of processes and materials to meet your unique.

info@eastendannies.ca+15482556672

Custom Foam & Cushion

customfoamandcushion.com
—

3011 Cochran St, Simi Valley, CA 93065.

design@customfoamandcushion.com+18055816110

ERG Aerospace

ergaerospace.com
—

ERG Specializes in metal aerospace foam air oil separators, heat exchangers, energy absorbers, flame arrestors, bird strike protection, and more!

sales@ergaerospace.com+15106589785

Evacolors

evacolors.com
—

We are manufacturers of Crosslink foam based on polyethylene and EVA · We manufacture over 100 different products of Crosslink foam · Over 20 years of experience.

info@evacolors.com+14774540295

Famous Foam Factory

famousfoam.com
Berkeley, CA

2397 San Pablo Ave, Berkeley, CA 94702.

eben@eyebytes.com+15108419001

Federal Foam Technologies

federalfoam.com
New Richmond, WI

Federal Foam Technologies, leading foam manufacturer & supplier providing industrial foam materials & engineering solutions in the US. Partner with us today.

sales@federalfoam.com+18008989559

Flextech

flextechfoam.com
Louis Park, MN

At FLEXTECH, we're not just foam fabricators; we're your trusted partners in the development and engineering of your custom foam components.

flextech@flextechfoam.com+19523450012

FloBeds

flobeds.com
Fort Bragg, CA

234 E Redwood Ave, Fort Bragg, CA 95437.

info@flobeds.com+18003562337

Foam N Fabrics

foam-and-fabrics.com
San Clemente, CA

15115 Bellflower Blvd, Bellflower, CA 90706.

info@foam-and-fabrics.com+19494980670

Foam Industries

foam-industries.com
Rogers, MN

A New Perspective On Packaging. Where the proven effectiveness of foam, wood, and plastics meet innovation. See Our Products. Watch the Video.

sales@foam-industries.com+17635039265

Foam & Fabrics

foamandfabrics.com
—

940 W Whittier Blvd, La Habra, CA 90631.

info@foamandfabrics.com+18778791741

Foam Brothers

foambrothers.net
Bell, CA

7512 Scout Ave, Bell Gardens, CA 90201.

mail@foambrothers.net+13235601500

Foam Concepts Inc

foamconcepts.net
Anaheim, CA

4729 E Wesley Dr, Anaheim, CA 92807.

sales@foamconcepts.net+18886931037

Foam Concepts & Design

foamconceptsdesign.com
—

Foam Concepts & Design Cincinnati Ohio- design and fabrication of custom product packaging. Business.

info@foamconceptsdesign.com+15138605589

Foam Design Group Inc

foamdesigngroup.com
San Dimas, CA

253 W Allen Ave, San Dimas, CA 91773.

foamdesigngroup@verizon.net+16269626242

Foam Distributors Inc

foamdist.com
Hayward, CA

31009 San Antonio St, Hayward, CA 94544.

pam@foamdist.com+15104715501

Foam Molders

foammolders.com
Cerritos, CA

FMS offers engineering, vacuum forming, custom foam fabrication of open & closed cell materials along with specialty paint to meet our customers.

info@foammolders.com+18003789085

FoamOnline.com

foamonline.com
—

Polyurethane foam, also known as Polyfoam, is an inexpensive commercial-grade foam. It is best used for packaging, shipping, and storage.

info@foamonline.com+18059642001

Foam Pak U.S.

foampakus.com
Stafford, TX

13630 Dublin Ct, Stafford, TX 77477.

info@foampakus.com+12815659618

Foam Products of Dallas

foamproductsofdallas.com
—

4747 Leston St #814, Dallas, TX 75247.

sales@foamproductsoftyler.com+18002831038

Foam Products of Tyler Inc

foamproductsoftyler.com
Tyler, TX

2901 Industrial Ave, Tyler, TX 75708.

sales@foamproductsoftyler.com+18002831038

Foam Mouldings

foamremodel.com
Los Angeles, CA

11852 Glenoaks Blvd, San Fernando, CA 91340.

andres@foamremodel.com+18183659590

Foam Sales Group (FSG)

foamsalesgroup.com
—

Foam Sales Group is a national foam fabricator and insulation distributor serving OEMs and distributors with XPS, EPS, and Polyiso solutions.

info@foamsalesgroup.com+18008902374

Foam Products Corporation

fpcfoam.com
—

Foam Products Corporation is a leading fabricator and distributor of commercial and industrial foam insulation and packaging products. We provide full.

info@fpcfoam.com+18008242211

Fresno Mattress Factory

fresnomattressfactory.com
Fresno, CA

2615 S Maple Ave, Fresno, CA 93725.

contact@fresnomattressfactory.com+15592374046

Foam Supplies Inc

fsi.co
Earth City, MO

590 Benjamin's Way, Lewisville, TX 75057.

info@fsi.co+13143443330

Gravofoam

gravofoam.com
Austin, TX

13420 Bauhaus Bnd, Austin, TX 78753.

info@gravofoam.com+18593919600

Grand Rapids Foam Technologies

grft.com
Grand Rapids, MI

GRFT is a family-owned polyurethane foam manufacturer that provides personalized services to each and every one of our valued customers.

info@grft.com+16167261677

Alamo Foam

hfpusa.com
San Antonio, TX

11115 Osgood St, San Antonio, TX 78233.

info@hfpusa.com+17132243484

Houston Custom Foam

houstoncustomfoam.com
—

5201 Mitchelldale St Suite B12, Houston, TX 77092.

sales@houstoncustomfoam.com+17138054886

Index Packaging, Inc.

indexpackaging.com
Milton, NH

Index Packaging, Inc. is one of the largest and most diverse foam fabricators in New England, specializing in custom foam packaging inserts and liners.

orders@indexpackaging.com+18006623626

Industrial Foam Products

industrialfoamproducts.com
—

1200 Simpson Way, Escondido, CA 92029.

sales@industrialfoamproducts.com+17607455025

Latex Mattress Factory

latexmattressfactory.com
Tempe, AZ

Shop latex foam mattresses from Latex Mattress Factory. Our latex foam mattresses offer superior comfort and support for a restful night's sleep.

support@latexmattressfactory.com+18006370872

Lone Star Foam Co, Inc

lonestarfoam.com
Houston, TX

15250 Sellers Rd, Houston, TX 77060.

lonestarfoam@gmail.com+17132129080

Monmouth Rubber & Plastics

monmouthrubber.com
Long Branch, NJ

We are suppliers and manufacturers of EVA foam sheets, rolls, buns, and foam tape and ship worldwide. Call today for EVA foam prices!

sales@monmouthrubber.com+17322293444

Mountain Top Foam

mountaintopfoam.com
—

Mountain Top Foam is a premier latex manufacturing company. We are dedicated to providing the mattress industry with the highest quality.

orders@mtfoam.com+15707157200

Pednar Products Inc.

pednar.com
Monrovia, CA

We engineer premium automotive foam & plastic components for the automotive industry for vehicle interiors, sealants, HVAC, and more.

info@pednar.com+18003202972

PFI AEM

pfiaem.com
—

Explore the precision & innovation behind custom foam fabrication at PFI AEM, leading the way in tailored solutions for diverse industries.".

info@pfiaem.com+16108567550

URETHANE FOAM OPTIONS, INC.

pkgfoam.com
Rancho Cucamonga, CA

10700 Jersey Blvd Suite 210, Rancho Cucamonga, CA 91730.

info@pkgfoam.com+17143901863

Pak-Lite Inc.

pliusa.com
Commerce, GA

Pak-Lite, Inc. (PLI) is a leading North American custom foam manufacturer, converter and fabricator. We specialize in various markets!

sales@pliusa.com+18004499460

PlushBeds

plushbeds.com
Camarillo, CA

3233 Mission Oaks Blvd bldg c, Camarillo, CA 93012.

support@plushbeds.com+18887587423

Pomona Quality Foam

pomonaqualityfoam.com
Pomona, CA

1279 Philadelphia St, Pomona, CA 91766.

sales@pomonaqualityfoam.com+19096287844

Protex Foam

protexfoam.com
Escondido, CA

Protex works directly with you to develop custom foam solutions for your aerospace & aviation tools.

info@protexfoam.com+17602948373

Rogers Foam

rogersfoam.com
—

Rogers Foam fabricates parts for a wide range of applications – from filters to sound insulators, from bedding and pillows to heat shields and battery pads.

info@rogersfoam.com+16176233010

Rubber-Cal

rubbercal.com
Santa Ana, CA

18424 Mt Langley St, Fountain Valley, CA 92708.

customercare@rubbercal.com+18447822374

San Antonio Foam Fabricators

sanantoniofoam.com
San Antonio, TX

13715 Topper Cir, San Antonio, TX 78233.

jenifer@sanantoniofoam.com+12106575917

SECON Rubber

seconrubber.com
Red Bud, IL

SECON supplies EVA foam in bulk and manufactures customized products like window & door seals, gaskets, die-cuts, sheets, and more to meet your unique needs.

info@seconrubber.com+16182827700

Sinomax USA

sinomax-usa.com
Houston, TX

Sinomax USA is an foam products producer and manufactures millions of pillows, mattress toppers, and mattresses annually bringing.

consumercare@sinomax-usa.com+17137063888

Spray Foam Supply

sm-sprayfoamsupply.com
—

4545 Enterprise St, Fremont, CA 94538.

team@latofonts.com+15595698578

Sterling Manufacturing

sterlinghouston.com
Houston, TX

Sterling Manufacturing is a polyurethane fabricator and bulk supplier of polyurethane foam that is commonly used in the furniture, bedding, automotive,

info@sterlinghouston.com+17136955333

Storopack

storopack.us
—

With the FOAMplus® Bag Packer² and Hand Packer² foam packaging systems, you can produce high-quality protective packaging directly at the packing station.

packaging.us@storopack.com+15138740314

Structural Foam Molding

structuralfoammolding.net
—

Structural Foam Molding is a custom plastics molder focusing on low-pressure injection molding. With production facilities in Ohio, Indiana, and Georgia,

sales@milesproducts.com+18017175870

Texas Spray Foam Insulation

texassprayfoaminsulation.net
Royse City, TX

5729 TX-276, Royse City, TX 75189.

info@texassprayfoaminsulation.net+12142162820

Texas Spray Foam Solutions, LLC

txsprayfoamsolutions.com
Braunfels, TX

301 Main Plaza, New Braunfels, TX 78130.

78130txsprayfoamsolutions@gmail.comp+18308329644

Universal Foam Products

universalconstructionfoam.com
—

Universal Foam Products is a national supplier of expanded polystyrene and extruded polystyrene products. We are experts in the foam industry.

sales@universalfoam.com+14104980000

TCH

us.tchweb.com
Dallas, TX

Reticulated Foam, also known as acoustic or filter foam, is a porous, low density, flexible polyether urethane foam with an open cell structure.

info@tchweb.com+18004656281

Ventek Solutions

venteksolutions.com
Charleston, SC

Ventek Solutions provides both automotive foam components parts and packaging. Our lightweight molded parts improve overall vehicle fuel economy and safety.

info@venteksolutions.com+18472715198

Victory Foam

victoryfoam.com
Holland Irvine, CA

3 Holland, Irvine, CA 92618.

victoryfoaminc@victoryfoam.com+19494740690

WeCutFoam

wecutfoam.com
Sunnyvale, CA

1248 Birchwood Dr, Sunnyvale, CA 94089.

sales@wecutfoam.com+18666649311

Worldwide Foam

worldwidefoam.com
Elkhart, IN

We offer one-day lead time from our seven strategic locations while providing the widest ranges of closed cell cross-linked polyethylene foam.

sales@worldwidefoam.com+15749688268

Aerofoam Industries

aerofoams.com
—

31855 Corydon Rd, Lake Elsinore, CA 92530.

jbarrett@aerofoams.com

All Size Foam & Fabrics

allsizefoam.com
—

4702 E 50th St, Vernon, CA 90058.

webmaster@allsizefoam.com

Foam n More & Upholstery

foamforyou.com
Clawson, MI

Our mission is to provide the finest foam products on the market. Call us if you can't find the foam product you need.

sales@foamforyou.com

Evonik Performance Foams

performance-foams.evonik.com
—

Aerospace engineers worldwide have turned to Evonik's foam product for over 25 years to meet those critical demands when designing composite structures.

today@evonik.com

Quality Foam Packaging Inc

qualityfoam.com
—

31855 Corydon Rd, Lake Elsinore, CA 92530.

jbarrett@qualityfoam.com

Sound Trap Acoustics

soundtrapacoustics.com
—

Sound Trap Acoustics. Premium U.S.-Manufactured Acoustic Foam. Ships Uncompressed – No Waiting, No Creases, Perfect Results Instantly.

contactus@soundtrapacoustics.com

Abad Foam Inc.

abadfoam.com
Buena Park, CA

6560 Caballero Blvd, Buena Park, CA 90620.

+17149942223

Acuity Foam LLC

acuityfoam.com
Waukesha, WI

Our team of fabricators can help you find cost effective solutions, choose the ideal foam material, or design your product.

+12625483636

Conner Packaging

connerpackaging.com
Fort Worth, TX

With over 40 years of experience, Conner Packaging is a leading expert in the industrial packaging industry. We understand that foam is never a.

+18004138006

Creative Foam

creativefoam.com
Fenton, MI

A global leader in the design, engineering and manufacturing of high quality solutions focused on creating quieter, stronger and lighter products.

+18106294149

Custom Foam Fabricators

customfoamfabricators.com
Fayetteville, GA

Custom Foam Fabricators introduces impact resistant, maintenance-free foamcore signs, wall mounted sign panels, columns, column caps and architectural.

+17706314086

Dallas Foam Inc

dallas-foam.com
—

2301 N Masch Branch Rd # 225, Denton, TX 76207.

+18174815551

DeKALB

dekalbplastics.com
Butler, IN

Welcome to DeKALB! We are an structural foam molder. We provide solutions for the medical, safety, and specialty handling industries.

+12608682105

Empire Foam

empirefoam.com
Cerritos, CA

12104 Park St, Cerritos, CA 90703.

+18663978677

Foam Factory, Inc.

foambymail.com
—

The most competitive foam supplier on the market. We carry mattresses, toppers, seats, cushions, sound proofing foams, memory foam, eggcrate, anti-static.

+15866273626

Foam Creations

foamcreations.com
Commerce, CA

Foam Creations is a specialist of XL EXTRALIGHT® manufacturing, which present wider properties than regular EVA foam manufacturers in the industry.

+14188400585

Foam Millwork

foammillwork.com
Ontario, CA

1312 E St Gertrude Pl suite 1, Santa Ana, CA 92705.

+18009851844

FoamOrder

foamorder.com
—

FoamOrder is your resource for EVA foam sheets and custom cut shapes. Our EVA foam is perfect for sports and outdoor applications, as well as for Cosplay.

+14155039314

Foamtec Medical

foamtecmedical.com
Waco, TX

At Foamtec Medical, we specialize in delivering high-quality medical-grade polyurethane foam solutions for the healthcare industry.

+18669227160

Fostek Corporation

fostek.com
—

Our capabilities include developing and manufacturing closed-cell foams (in rolls and custom profiles) from multiple combinations of plastic and rubber blends.

+15742841000

Future Foam

futurefoam.com
West Valley City, UT

But Future Foam now has over 30 plants making foam for car seats, marine upholstery, carpet underlay and especially furniture.

+17123239122

Global Medical Foam, Inc.

globalmedfoam.com
—

Global Medical Foam, Inc. is proud of our ability to manufacture and continually develop products designed to meet your needs. Made in the USA. Follow Us.

+14198849354

Innocor Foam Technologies

heubachcorp.com
Council Bluffs, IA

Innocor Foam Technologies is a national manufacturer and supplier of polyurethane foam products. Our privately held company has been in the foam industry since.

+18005300091

Insulfoam

insulfoam.com
Frederickson, WA

Insulfoam manufactures expanded polystyrene (EPS) rigid foam insulation for residential and commercial roofing, wall, and below-grade insulation.

+18002485995

Latex for Less

latexforless.com
—

3233 Mission Oaks Blvd Ste D, Camarillo, CA 93012.

+18883391100

Merryweather Foam

merryweather.com
Barberton, OH

We're your one-stop manufacturing partner for custom foam fabrication and full contract manufacturing. From design and prototyping to final assembly.

+13307530353

Morgan's Upholstery Fabrics and Foam

morgansfabric.com
Stockton, CA

600 W Fremont St, Stockton, CA 95203.

+12094659292

NCFI

ncfi.com
—

NCFI manufactures polyurethane foam systems for insulation, marine flotation, concrete lifting, & more. Made in America.

+18003468229

Nomaco

nomaco.com
Zebulon, NC

As the first US manufacturer to develop extruded polyethylene foam packaging profiles, our team has decades of experience developing custom protective packaging.

+18003457279

Norseman Solutions

norsemansolutions.com
—

Norseman develops foam fabrication solutions specifically engineered to deliver high performance and assist you in achieving your project goals.

+18002681918

PopFoam

popfoam.com
—

PopFoam is an EVA Foam Manufacturer of Injection Molded Closed-Cell EVA Polyolefin Foam Products. Our EVA Foam is lightweight, 100% waterproof, and is extremely.

+13129250102

Precoated Foam

precoatedfoam.com
Gardena, CA

414 W Redondo Beach Blvd unit h, Gardena, CA 90248.

+13106610343

Reilly Foam Corporation

reillyfoam.com
—

We produce innovative, affordable foam solutions for the construction industry utilizing cutting edge fabrication techniques. Shop Mattresses.

+16108341900

Foam Products of San Antonio Inc / San Antonio Upholstery Supply

saupholsteryfabrics.com
San Antonio, TX

1119 N Mesquite St, San Antonio, TX 78202.

+12102280033

SC Foam & Fabrics

scfoamandfabrics.com
Juan Capistrano, CA

27126 B Paseo Espada Ste. 701, San Juan Capistrano, CA 92675.

+19494980670

Sealed Air

sealedair.com
—

Sealed Air foam packaging solutions can be used in a variety of applications including cushioning, blocking and bracing, temperature assurance, and more.

+18006489093

SeaStep Marine Flooring

seastepmarine.com
San Diego, CA

2390 Shelter Island Dr UNIT 212, San Diego, CA 92106.

+16193525031

Mengshen Mattress Factory Direct (Dreamland Mattress)

sleepdreamland.com
San Leandro, CA

2012 Farallon Dr, San Leandro, CA 94577.

+15103645825

Sound Seal

soundseal.com
—

Sound Seal is a leading manufacturer of industrial & architectural acoustic sound control products. Controlling noise in every environment since 1978.

+14137891770

BASF

spf.basf.com
—

BASF manufactures both closed-cell and open-cell spray polyurethane foam products for residential and commercial construction.

+18006692273

SWD Urethane

swdurethane.com
Mesa, AZ

We believe our spray foam products are insulation choice for every home and building, both for our customers and our planet.

+18008281394

Talalay Global

talalayglobal.com
High Point, NC

Talalay Global provides you with the most breathable latex on the market today. Our latex breathes up to 5 times better than other latex or foams and is.

+12039240700

Spray Foam Insulation of Texas, LLC

thesprayfoampeople.com
Quinlan, TX

2579 Co Rd 2296, Quinlan, TX 75474.

+14699640402

TMI Molded Foam Manufacturing

tmimoldedfoamtech.com
Corona, CA

1493 E Bentley Dr, Corona, CA 92879.

+18885000311

UFP MedTech

ufpmedtech.com
—

UFP MedTech has expertise in developing and manufacturing medical devices and packaging from an array of closed-cell and open-cell medical grade foams.

+18003723172

Ultralon Foam Group

ultralonfoam.com
—

Ultralon develops and manufactures high quality closed-cell, cross-linked polyethylene (PE) and ethylene-vinyl-acetate (EVA) foams, suitable for a broad.

+14013980849

Universal Polymers Corporation

upcfoam.com
Arlington, TX

3001 E Pioneer Pkwy, Arlington, TX 76010.

+16825038069

Wisconsin Foam Products

wifoam.com
—

Wisconsin Foam Products singular focus is providing OEMs flexible foam product solutions – finished foam products, components, assemblies and packaging.

+18009893626

WITP Foam

witpfoam.com
—

We provide reticulated and non-reticulated polyurethane medical foam products designed to meet the highest standards of quality and function.

+14236433870

Atlas Molded Products

atlasmoldedproducts.com
—

Atlas Molded Products specializes in the development and manufacture of innovative, high-quality, HFC- and HCFC-free Expanded Polystyrene (EPS) insulation.

No contact on file

Carpenter

carpenter.com
—

Carpenter produces our own polyol, and offers polyurethane foam in blocks, rolls, and custom specifications.

No contact on file

Cruz Foam

cruzfoam.com
—

350 Encinal St STE 200, Santa Cruz, CA 95060.

No contact on file

General Plastics

generalplastics.com
—

General Plastics is certified and equipped to offer polyurethane foam solutions, providing part design support and design production from start to finish.

No contact on file

KTT Enterprises

kttenterprises.com
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KTT Enterprises provides custom design & manufacturing services of Talalay latex foam products such as cosmetic applicators, mattresses, pillows, bedding,

No contact on file

Lilly's Foam Works Inc

lillysfoamworkssacramento.com
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6001 Power Inn Rd Bldg 7, Sacramento, CA 95824.

No contact on file

Valencia's Custom

nvprado6.wixsite.com
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2011 Monterey Rd, San Jose, CA 95112.

No contact on file

The Foam Factory

thefoamfactory.com
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Pyramid foam, like our wedge foam, is a long-lasting, high-performance solution to your sound-deadening needs at an affordable price.

No contact on file

U-DEK USA

udek.com
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U-DEK USA supplies non-slip EVA foam marine decking sheets in many colours for the boating & PWC marine manufacturing industry, across USA, Asia & Europe.

No contact on file

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How to Choose a Company

  • Verify Fabrication Expertise: Ensure the supplier's primary fabrication method (e.g., high-speed die-cutting, multi-axis CNC routing, precise waterjet cutting) aligns with your part geometry, volume, and tolerance requirements. A supplier skilled in large, simple shapes might lack the equipment or experience for intricate gaskets or complex void fill.
  • Assess Material Compatibility & Sourcing: Confirm they routinely work with your desired foam type (e.g., EPDM, neoprene, silicone, open-cell polyurethane, closed-cell polyethylene) and understand its unique processing characteristics. Inquire about their material sourcing relationships and ability to secure specialized grades or bio-based alternatives.
  • Evaluate Performance Testing Capabilities: For critical applications, confirm their ability to perform or validate key material tests such as compression set, tear strength, density, or R-value. A lack of in-house testing or third-party validation processes for your specified metrics is a significant red flag.
  • Demand Application-Specific Certifications: For regulated industries, require evidence of relevant certifications like UL 94 (flammability), FMVSS 302 (automotive interior), or compliance with biocompatibility standards (e.g., ISO 10993) for medical applications. Generic ISO 9001 alone isn't sufficient for highly regulated components.
  • Scrutinize Tooling and Prototyping Process: Ask about their approach to tooling (e.g., steel rule dies, matched metal dies for die-cutting; programming for waterjet/routing) and how they manage design for manufacturability (DFM) during prototyping. A common mistake is underestimating lead times and costs associated with custom tooling, especially for initial low-volume runs.
  • Understand Value-Added Services: Determine if they offer essential secondary operations like adhesive backing application, foam lamination for multi-layer composites, sonic welding, or assembly, as outsourcing these steps can introduce quality control issues and inflate costs. Verify their experience with specific adhesive chemistries compatible with your foam and end-use environment.

Frequently Asked Questions

What's the difference between open-cell and closed-cell foam, and which is right for my application?

Open-cell foams have interconnected pores, making them breathable, absorbent, and excellent for acoustic dampening or cushioning, but they absorb water. Closed-cell foams have discrete, sealed cells, offering superior water resistance, thermal insulation (R-value), structural support, and energy absorption, making them ideal for gaskets, flotation, and protective packaging. The choice depends on specific environmental exposure, required insulation, and structural integrity.

How do I specify foam density, and why is it important beyond just weight?

Foam density, often measured in pounds per cubic foot (PCF), is crucial because it directly correlates with firmness, compression set resistance, and overall durability, not just weight. For cushioning, a higher density typically means greater support and longevity. For sealing, a specific density ensures the right balance of compressibility and rebound. Specifying density correctly prevents parts from bottoming out, collapsing prematurely, or failing to seal effectively.

What considerations are critical for selecting adhesive backing for foam parts?

Selecting adhesive backing involves considering the foam's surface energy, the substrate it will adhere to (e.g., metal, plastic, fabric), and the operating environment (temperature, humidity, chemical exposure). Acrylic adhesives offer strong, long-term bonds, while rubber-based adhesives provide quick tack. Silicone adhesives are best for silicone foams. Always specify UV resistance if exposed to sunlight, and request samples for adhesion testing on your specific end-use surface.

What fabrication process is best for tight-tolerance foam parts or complex geometries?

For tight tolerances and intricate designs, waterjet cutting and CNC routing are generally superior to traditional die-cutting. Waterjet cutting uses a high-pressure stream of water to cut virtually any shape with minimal material distortion and no tooling costs, ideal for prototypes and small runs. CNC routing offers precise 3D contouring for thicker foams. Die-cutting, while cost-effective for high volumes, involves tooling and has tolerance limitations depending on the die type.

How do foam manufacturers handle material waste, and how does it impact my part cost?

Material waste, or 'yield,' is a significant factor in foam part cost. Manufacturers optimize nesting patterns for die-cutting or waterjet processes to minimize scrap from large buns or sheets. Inquire about their typical material utilization rates and whether they have capabilities to recycle or reuse specific foam types. A supplier with efficient nesting software or material recycling programs can offer more competitive pricing, especially for projects with high material costs.

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