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Flight Simulator Manufacturers

Last updated: January 2026

This directory lists 40 flight simulator manufacturers across the United States, from high-fidelity Level D Full Flight Simulators to specialized Flight Training Devices.

Buyers in this space are often solving critical training needs – whether to meet stringent FAA 14 CFR Part 60 mandates for commercial pilot licensing, to fulfill recurrent training requirements, or to develop next-generation mission rehearsal capabilities for defense applications. The inherent problems revolve around balancing the simulator's fidelity and immersion with its lifecycle cost, ensuring the correct aerodynamic model, and navigating the complex landscape of regulatory qualification.

The range of suppliers in this category typically includes full-service Original Equipment Manufacturers (OEMs) specializing in complete Full Flight Simulators (FFS) which handle everything from the motion platform to the Instructor Operating Station (IOS), alongside niche providers focused on specific Flight Training Device (FTD) classes, modular cockpit builders, and companies that specialize in visual system upgrades or specific control loading hardware.

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Company Directory

40 companies nationwide

South San Francisco, CA

Based in South San Francisco, CA, Aechelon provides advanced tactical simulation environments for the United States Armed Forces and Allies. The company specializes in creating precise, high-fidelity recreations essential for military flight simulators and other tactical training applications.

Tampa, FL

Based in Tampa, FL, Aero Simulation, Inc. has 40 years of experience manufacturing and updating high-quality flight and maintenance trainers. They develop revolutionary training systems, including Live, Virtual, Constructive Reality solutions, for US Military, commercial, and international defense and security customers.

Gainesville, FL

Gleim Aviation, based in Gainesville, FL, manufactures FAA-approved flight simulators, including their cutting-edge Gleim Flight Experience – BATD. These simulators are built using the X-Plane flight sim engine, providing pilots with advanced tools for developing and maintaining their flight skills and certifications.

Santa Ana, CA

Based in Santa Ana, CA, Driven Technologies, Inc. manufactures simulated avionic displays and keyboards for global aviation simulation and training. The company provides advanced flat panel displays for military applications, including the F-35, and commercial aircraft such as the A350 and B737 Max.

Hazelwood, MO

FlightSafety International, based in Hazelwood, MO, is a manufacturer of advanced-technology flight simulation equipment. With decades of experience and 300 simulation engineers, the company builds innovative training solutions. They also provide comprehensive professional training programs for pilots and aviation maintenance technicians.

Seattle, WA

Based in Seattle, WA, one-G manufactures FAA-approved advanced aviation training devices (AATD). The company specializes in high-fidelity flight simulators for pilot training, offering comprehensive simulation solutions. Their products include devices modeled after specific aircraft, such as the Piper Archer TX PA-28-181.

Rancho Cordova, CA

Based in Rancho Cordova, CA, Precision Flight Controls engineers and manufactures custom, FAA-approved flight simulators and training devices. They offer modular fixed-wing simulators that can be customized to emulate various aircraft, serving general, commercial, and military aviation with high-quality controls and precision hardware/software integration.

Urbana, IL

Based in Urbana, IL, Frasca International designs and manufactures flight simulators, flight training devices, and simulation components. They specialize in full flight simulators for both fixed-wing and helicopter aircraft, serving diverse training programs. Since 1958, Frasca has delivered over 3000 simulators worldwide, providing high-quality simulation technology.

El Mirage, CA

General Atomics Aeronautical Systems (GA-ASI) is a leading manufacturer of Remotely Piloted Aircraft (RPA) systems, radars, and ground control stations. The company also specializes in developing and manufacturing advanced flight simulators, including the Predator Mission Trainer and SkyGuardian Mission Trainer, for its sophisticated unmanned aircraft systems.

GTR Simulator manufactures modular simulation cockpits and motion systems. Their versatile setups support fighter jet, commercial, and helicopter flight simulation, with products officially licensed by the U.S. Air Force. The company also offers advanced racing simulator cockpits, wheels, and pedals.

JF Taylor, Inc., based in Great Mills, MD, specializes in advanced mission and training systems for the U.S. Department of Defense. With over 40 years of experience, the company designs and develops critical defense systems, including flight simulators, to meet complex military requirements.

Lockheed Martin is a global aerospace and defense company that provides advanced simulation and training solutions. Their capabilities include an Advanced Center for Experimentation and Simulation and supporting programs like the U.S. Army's Flight School Next, indicating their role in developing and implementing flight simulators.

Tonopah, NV

Based in Tonopah, NV, MVRsimulation Inc. provides real-time simulation software and hardware solutions, including their Virtual Reality Scene Generator (VRSG). The company specializes in developing geospecific 3D virtual environments and high-fidelity visuals for warfighter training, fixed-wing flight simulators, and tactical edge JTAC simulation programs, serving various military aircraft and joint fires applications.

Catoosa, OK

Based in Catoosa, OK, Newton Design, LLC designs and manufactures simulation and training systems for commercial aviation, military, and government agencies. Their expertise includes complex mechanical and structural design, prototype development, and specialty manufacturing for aircraft door/exit, cabin emergency, maintenance, and part-task trainers.

Carlsbad, CA

Based in Carlsbad, CA, Platinum Simulators Inc. designs and manufactures FAA approved Advanced Aviation Training Devices (AATD). They produce professional helicopter and airplane flight simulators, offering generic, custom, trailer, classroom, and single-seat models for pilot training.

Atlanta, GA

Based in Atlanta, GA, Pulseworks designs, develops, and delivers cutting-edge interactive motion attractions and simulators. Leveraging over two decades of experience in motion and virtual content technology, they create diverse experiences like space flights and roller coaster rides, supported by in-house digital content.

Quantum3D provides training and simulation technologies, integrated solutions and services for commercial, civil, and defense markets. They offer turnkey eVTOL simulators, augmented reality simulators, synthetic environments, and image generation. The company also supports native loading of terrain databases in Common Database (CDB) format for advanced simulation platforms.

RealSimGear designs and manufactures FAA Approved Advanced Training Devices (ATDs), including Basic and Advanced Aviation Training Devices (BATD & AATD). Specializing in realistic hardware for avionics training, the company provides complete flight simulator packages for home, commercial, and flight school use, enhancing pilot skills effectively.

Mukilteo, WA

Based in Mukilteo, WA, Simulation Flight provides FAA-approved advanced aviation training devices (AATD) and 6-degree motion flight simulators. They offer cockpit systems, including the DCX MAX and B737-8 MAX, designed for flight training and proficiency building. The company also delivers flight training courses and sim sessions.

Kyle, TX

Based in Kyle, TX, Redbird Flight manufactures superior-quality, full-motion, feature-rich Advanced Aviation Training Devices (AATD). The company specializes in producing flight simulators, such as their FMX model, designed to meet the rigorous demands of real-world flight training organizations and aviation schools, providing advanced simulation solutions.

Hawthorne, CA

Based in Hawthorne, CA, Systems Technology, Inc. provides ultra-realistic simulation solutions for aerospace, defense, and clinical applications. Leveraging 70 years of aerospace expertise, the company specializes in flight controls, modeling, simulation, pilot assessment, and training, empowering safe operation of complex systems.

Prescott, AZ

Based in Prescott, AZ, True Course Simulations manufactures immersive Virtual and Mixed Reality Flight Simulators. Designed for pilot training, their systems pair with patented Virtual Flight Instructor Courseware. This cutting-edge solution offers a self-paced program for mastering maneuvers, building skills, and efficiently preparing pilots for real flight.

Textron Systems is a defense, aerospace, and security company delivering advanced solutions globally. They specialize in comprehensive test, training, and simulation capabilities. This includes developing multi-spectral aircraft electro-optic sensor suites and facilitating complex evaluation exercises, supporting military and government customers with innovative technologies and critical systems.

TREALITY SVS manufactures and integrates turnkey visual display systems for high-performance simulation. Their portfolio includes collimated displays, 360-degree rear-projection domes, and custom front-projection displays. They serve civil flight, fast jet, and rotary wing simulation markets with full lifecycle support.

Tampa, FL

Based in Tampa, FL, TRU Simulation + Training Inc. manufactures high-fidelity simulation devices and advanced pilot training systems. They offer custom solutions for fixed-wing and helicopter operations, including Odyssey Full Flight Simulators, Integra Flight Training Devices, and Veris VR Flight Simulators. The company provides complete end-to-end training support.

Austin, TX

Based in Austin, TX, ALSIM specializes in manufacturing cutting-edge flight simulators for pilot training. The company provides comprehensive training tools and solutions, serving a global customer base of flight training businesses. ALSIM has supported over 350 clients in more than 60 countries since 1994.

San Diego, CA

Based in San Diego, CA, FlightSimBuilder manufactures integrated flight simulator panels, avionics suites, and complete FAA-approved flight simulators. They offer products like G1000 NXi units, steam gauges, GNS 530, controls, and metal stands, serving enthusiasts and professional training needs.

Flight Velocity manufactures professional-grade flight simulator panels and complete turnkey simulator packages. They offer a range from compact Pro Series setups to flagship all-metal and fully custom panels, designed to bring any cockpit vision to life for their customers.

Orlando, FL

ELITE Simulation Solutions, based in Orlando, FL, manufactures advanced flight simulation training devices. Their certified simulators meet stringent global aviation authority standards from FAA, EASA, CASA, and CAA. The company provides comprehensive simulation solutions for professional pilot training, focusing on realism and regulatory compliance.

Santa Monica, CA

Based in Santa Monica, CA, Loft Dynamics manufactures cutting-edge VR Flight Simulation Training Devices (FSTD) for pilot training. The company holds EASA and FAA qualifications, setting new standards with its advanced simulation technology to enhance flight safety.

Arlington, VA

Based in Arlington, VA, Boeing manufactures advanced flight simulator solutions, including immersive Maintenance Synthetic Trainers. These virtual representations of aircraft are specifically designed for training aviation maintenance technicians. Boeing provides sophisticated simulation systems to support comprehensive training programs within the aerospace industry.

SimXperience designs and manufactures advanced motion simulators for racing and flight applications. The company produces turnkey systems, including 6DOF G-Seats, offering sustained body pressure and tactile feedback. These U.S.-made simulators cater to home setups, professional training facilities, and sim centers, specializing in electronics, engineering, and software integration.

Trak Racer manufactures and supplies highly realistic flight and plane simulators. The company offers a comprehensive range of simulator rigs, designed for immersive experiences for enthusiasts and professionals. Operating from the USA, Trak Racer provides complete, high-quality simulation systems.

Orlando, FL

Bluedrop USA specializes in advanced training and simulation solutions for high-risk environments. They develop fully immersive virtual simulators, including hoist mission training systems, gunnery trainers, and V-22 aviator ramp trainers. Their state-of-the-art extended reality solutions prepare teams for real-world operations.

Los Angeles, CA

Based in Los Angeles, California, CXC Simulations manufactures high-end, full-motion racing simulators for home, business, and special projects. Utilizing advanced technology, their in-house engineered systems are also suitable for professional flight training and instruction.

La Vista, NE

Based in La Vista, NE, CymSTAR specializes in providing comprehensive engineering and training services. The company develops advanced simulation products tailored for all branches of the US Armed Forces, allied nations, and various leading organizations, encompassing the full lifecycle of complex simulation systems.

Ann Arbor, MI

FAAC Incorporated manufactures high-fidelity simulation systems for training and research, providing an unmatched level of realism. Their advanced simulators immerse users in real-world conditions for maximum learning retention and accurate data. They offer solutions across military, use of force, public safety, and transportation sectors.

Red Wing, MN

Based in Red Wing, MN, Aeronautical Systems Engineering designs and manufactures a comprehensive range of flight simulators. They provide Basic Aviation Training Devices, Full Flight Simulators, and military trainers, alongside technical support, training, and maintenance services.

Arlington, VA

BAE Systems, a global defense, aerospace, and security company, designs and manufactures advanced flight simulators for military applications. With a significant US presence, the company provides realistic training and mission rehearsal capabilities for aircraft crews, enhancing operational readiness and supporting critical defense missions.

Barbedwire Studios is a game developer known for the tactical RTS game Call to Arms – Gates of Hell. The studio is also actively involved in the development of Combat Pilot, a dedicated flight simulator game, engaging its community through news and forums.

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How to Choose a Company

  • Verify they have a demonstrable history of achieving your required regulatory qualification level (e.g., FAA Level D, EASA CS-FSTD(A) Type D) and can provide their methodology for developing and executing a robust Qualification Test Guide (QTG).
  • Confirm their experience and access to accurate Type Specific Data (TSD) for your target aircraft type, critically evaluating their approach to developing or integrating the aerodynamic model and control loading system for realistic flight dynamics.
  • Evaluate the proposed visual system (e.g., collimated displays, projector-based dome systems) and motion platform architecture (e.g., 6-DOF electro-hydraulic or electric) to ensure it meets the required field of view, resolution, and motion cues for your specific training objectives.
  • Scrutinize the functionality and user-friendliness of their Instructor Operating Station (IOS), focusing on its capabilities for dynamic scenario generation, real-time performance monitoring, debriefing tools, and customizable fault injection beyond basic functions.
  • Beware of manufacturers who downplay long-term support and spare parts availability for proprietary components. A significant gotcha is overlooking the lifecycle costs and potential vendor lock-in if they don't offer clear roadmaps for software updates, component obsolescence management, and robust maintenance contracts.
  • For larger organizations, assess their ability to integrate the simulator with your existing training ecosystem, including Learning Management Systems (LMS), scheduling software, and data analytics platforms for comprehensive pilot performance tracking.

Supplier Types at a Glance

TypeBest ForTypical MOQ
Full Flight Simulator (FFS) OEMComprehensive airline pilot training, full type ratings, Level D certification compliance, high-fidelity mission rehearsal.1 unit (complex, custom build)
Fixed-Base Flight Training Device (FTD) SpecialistCost-effective procedural training, specific system familiarization, partial flight tasks, initial pilot phases (e.g., instrument training).1-5 units (modular, less custom)
Reconfigurable/Special Mission Simulator ProviderMilitary applications, research & development, rapid prototyping, adaptable cockpits for multiple aircraft types or experimental platforms.1-2 units (highly specialized)
Visual System & Component Upgrade SupplierExtending the life of existing simulators, enhancing fidelity, specific part replacement, targeted technology refreshes.Single component or system upgrade

Frequently Asked Questions

What's the real difference between a Full Flight Simulator (FFS) and a Flight Training Device (FTD) in terms of regulatory credit?

The core difference lies in the level of regulatory credit for flight hours and specific maneuvers. A Full Flight Simulator (FFS), particularly a Level D FFS, can typically credit 100% of pilot training hours towards licensing and recurrent training, including takeoff, landing, and emergency procedures. Flight Training Devices (FTDs) are categorized by levels (e.g., Level 4, 5, 6, 7) under regulations like FAA 14 CFR Part 60, offering varying but more limited credit for specific tasks or phases of training, like instrument procedures or basic flight maneuvers, and generally cannot be used for full type ratings or line-oriented flight training (LOFT) exercises without an FFS component.

How critical is access to the aircraft's Type Specific Data (TSD) when evaluating a simulator manufacturer?

Access to and understanding of the aircraft's Type Specific Data (TSD) is absolutely paramount. The TSD, provided by the aircraft OEM, contains proprietary information about the aircraft's flight dynamics, engine performance, systems behavior, and control laws. Without accurate and complete TSD, a simulator manufacturer cannot precisely replicate the aircraft's handling characteristics and system responses, making it impossible to achieve the required regulatory qualification levels, especially for high-fidelity devices like Level D FFS. It's a non-negotiable requirement for an effective and certifiable simulator.

Should I prioritize a collimated visual system over a projection-based visual system for my Full Flight Simulator (FFS), and what are the trade-offs?

For Level D Full Flight Simulators, a collimated visual system is often preferred for its superior depth perception and ability to present images at optical infinity, which more accurately mimics out-of-cockpit views. This reduces eye strain and provides a more immersive, realistic experience crucial for visual maneuvers like landing. However, collimated systems are typically more complex, expensive, and require a larger physical footprint. Projection-based systems, while generally more affordable and potentially offering wider fields of view, can sometimes suffer from issues like pixelation, image warping at the edges, and less precise depth cues, making the choice dependent on your budget, space constraints, and specific training fidelity requirements.

What are the key considerations for the Instructor Operating Station (IOS) beyond basic fault insertion?

Beyond basic fault insertion, a robust Instructor Operating Station (IOS) should offer advanced capabilities crucial for effective training. Look for features such as intuitive graphical user interfaces for rapid scenario generation and modification, real-time performance monitoring and recording for objective assessment, a comprehensive debriefing station with replay functionality, weather and environmental controls that can be changed dynamically, and the ability to customize or create new training events. A sophisticated IOS significantly enhances an instructor's ability to challenge, guide, and evaluate pilots, optimizing the training value of the simulator.

What are the hidden costs associated with flight simulator ownership beyond the initial purchase price?

Beyond the initial acquisition, hidden costs for flight simulator ownership can significantly impact your budget. These include ongoing maintenance contracts, recurring software license fees, annual or semi-annual regulatory qualification checks and associated fees, costs for spare parts (especially for proprietary components that only one vendor supplies), facility requirements such as specialized HVAC systems, high power consumption, and soundproofing. Furthermore, budget for periodic upgrades or refurbishments to address component obsolescence, integrate new aircraft systems, or maintain regulatory compliance as standards evolve.

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